SHIRISH ESHWAR SONAWANE—(IQAMA TRASFERABLE)
Looking for a senior position in the field of Project execution, QA/QC Supervisor & Expediting. TECHNICAL QUALIFICATION & EXPERIENCE:
Total 21 Years’ rich experience in the field of Project execution, Instrumentation, QA//QC, Inspection & Expediting.
12 years of experience in Quality Assurance, Quality Control & Inspection, NDT, Welding, Inspection of Pressure Vessels, Equipment, Pumps, Valves, Pipe Fittings, Site Inspection etc. as per International standards and in line with Project requirement.
Last 09 years of rich experience working with Control & Instrumentation division for the Inspection, cost estimation, Expediting & execution of projects. (Preparing Requisitions, Close Coordinate with Vendors
, Evaluate the proposals, Check Material specifications as per required standards & project requirements, Understand the ITB or Project requirements, Prepare Cost Bid Evaluation, Cost summary sheet, Attending KOM, Prepare cost related back-up Documentation, Costing history, Preparing BMBQ, Preparing Specification for Data sheets for the Field Instruments, control valves, On- off valves, Metering Skids (Liquid & Gas ), Analyzers & construction related material (Instrument Cables, JB, Cable tray & bulk material).Involve in project execution & attend stage wise inspection at shop floor for the Analyzers & Metering Skid.
ASNT LEVEL- II (RT, MT, PT, UT) at BS Technical Education, Rabale, New Mumbai.
ISO 9001:2015 IRCA - LEAD AUDITOR.
ISNT CERTIFIED WELDING INSPECTOR.
TWI CSWIP 3.1 Welding Inspector.
TWI BGAS-CSWIP Painting Inspector Grade-2 Exam appearing.
Diploma in MECHANICAL Engineering (Board of Technical Examination –Maharashtra State) From Government Polytechnic Mumbai, Bandra (E).
Monitor or Perform inspection activities in accordance with the approved Inspection and Test Plan to ensure product requirements. Make sure that all Inspection shall be carried out based on approved documents as per the updated latest revision issued by the document control
Witness Factory Acceptance Test in accordance with the approved procedure and project specification.
Check the product quality in accordance with the Purchase Orders/Purchase Requisitions, Technical Specifications, drawings and Quality Plans
Study the Check list & Lesson learned before starting the inspection.
Always Proactive approach interaction with QA/QC team & Production Team to avoid Schedule delay & occurring issues during job execution /fabrication.
Attend Pre-Inspection Meetings, Kick-off meeting as per requirements.
Conduct quality audit and vendor visit as required to assess the compliance of the vendor to the approved procedures and verify effectiveness of Vendor Quality System
Continues Expedite with Vendor for arranging inspection, Vendor Technical presentation, Factory Visit, Follow-up for all the deliverables including V-docs to receive in time.
Check the P&IDs, PMS, BMBQ & Instrument Index for the Instrument Type, Construction material of the instrument & the Quantity of each Instrument.
Cost Estimation for all the controls & instrumentation related items (System, Field Instruments, Valves, Analyzers, Metering Skid components, Instrument Cable, JB, Cable tray, Bulk Material).
Study the ITB for the project requirements.
Utilization of fabrication strength makes costing more competitive.
More attention for the standardization so that unit rate contract concept can be implemented..
In addition after standardization try to minimize manpower requirements for the manufacturing of Skid.
Instrumentation value engineering opportunities will be utilize.
Check the reference Unit Rates for recent similar projects for each type of material.
Keep close coordination with Engineering, Procurement, QC & Project Control.
Find out cost down idea.
Supporting the project progress, ensuring that the right materials received in time from approved vendor for the successful execution.
Managed monitoring progress and driving completion of projects ahead of schedule.
Maintain the Client Relationship.
A) Current employment: January 2011
M/S JGC Gulf International Ltd. (One of the leading EPC company) –Saudi Arabia as Senior Engineer Since Jan 2011 till date.
Job Assignment: -
Worked for Costing Engineer for the Proposal of the projects: - Sadara Aromatics, Banagas- Debottlenecking, LPG treating, Replacement of LSFO Substation-BAPCO, Midyan Processing Facilities, Jazan Refinery, Jazan Sulfur Recovery Unit, Ras Tanura Refinery, Master gas expansion, HAIL Bulk Plant, Shuaybah Bulk plant, Concentrating Solar Power, NAUGP, Petro Rabigh many projects, South Ghawar.
Preparation of requisition for System/Field instruments & send to Vendor/Procurement. Follow-up with vendor. Prepare the costing bid summary for Instrumentation portion (Systems/Field Instruments & Bulk Material). Keep closes coordination with vendors & Procurement to prepare the effective & cost competitive bid.
Worked as a Lead Engineer for the COR 25 Petro Rabigh project & completed the project as per schedule. Preparing document list, Man power assignment, change order, communicate with Client & PMT., Problem solving, attending the FAT for Analyzer with client & TPI., Cloe out Company & V-Docs in time.
Worked as a assistant Lead Engineer for EPR project. Prepare data sheets & requisitions for all field instruments including Control valves, On-off valves. Make design verification V-docs review, Close communication with Vendor & client. Change order preparation. Assignment Includes: -
a) Review & approve all the V-docs including QA/QC related Documentation received from vendor. b) Communicate with third party Inspection Agencies to inspect the items related to Instrumentation. c) Review & approve the CVs of Inspection Agencies Inspectors who are going to inspect the items for our project.
d) Issue the final inspection release note after reviewing & approval all the inspection reports & result. e) Tanajib Water Treatment Plant (KSA): - Involved in Inspection of Analyzers with TPI & clear the Analyzers along with skid to site. Modification & testing of analyzers at site f) Visit to India at Virgo Valves Factory for expediting & inspection of valves & all valves dispatched to Tanajib site in time after inspection
h) COR-25 & EPR Petro Rabigh Projects. Review of material test certificates, ITPs and NDT / test procedures
g) Prepare the cost data base for all the Instrumentation related items – Systems, Field Instruments, Valves & instrument Bulk items.
h) Negotiated contracts with Inspection agencies & vendors for the field instruments & valves. B) Previous Employment
1) M/s Shaw Rolta Ltd. as Senior QA/QC Engineer – Procurement from June 2007 to December 2010 M/s Shaw Rolta Ltd is 50:50 Joint venture of Shaw Group Inc – USA & Rolta India Limited and one of India’s leading Engineering, Procurement, Construction (EPC) and Consultancy Companies. The company undertakes turnkey project execution services in Oil and Gas related Projects, cogeneration and combined cycle Power plants, Petrochemical Projects etc.
Inspector– Procurement for Sixth Gas Cracking Furnace Project for M/s GAIL. We had awarded that Project by M/s GAIL (India) Limited on EPCM Basis for Supply and Installation of Sixth additional Gas Cracking Furnace (Capacity – 100 KTA) at their PATA Petrochemical Complex in UP (India) . I am responsible for complete Procurement activities including Expediting and Inspection. Total cost of Procurement – 16 Million USD.
Worked as Inspection Engineer and handled Expediting as well as procurement of various Project related items and packages required for Ethylene Plant in Saudi Arabia. This is a SABIC Project & one of the biggest Ethylene plant in the world (1.3M MTPA).
Deputed to Sharq Ethylene Project Site in Saudi Arabia (From Nov 2007 to April 2010) for Inspection of Major equipment (columns, drums, heat exchangers) and Bulk Piping Items as well as Site Procurement Activities.
Inspection & expediting visits to Vendors for Vessels, columns, Heat exchangers & Structural Steel-M/S ZAMILSTEEL, OLYAN DESCON, AL-KAFFA, DRESSER AL-RUSHID & SAFAMI.
For allocated packages, Inspection coordination with client, Third party inspection (TPI) agencies and vendors for various inspection stages.
Review and approval of CV of inspection surveyors of TPI for inspection of specific items.
Review of material test certificates, ITPs and NDT / test procedures.
Approval of invoices at various stages.
Issue of IRNs, Review of Inspection reports and monitoring NCRs.
Update MK office for day to day activities
Follow up with vendors, TPIs for submission of required documents.
Coordination with MK office and Vendor for organizing meeting at vendors place.
Follow up and convince vendors about giving sufficient inspection notice to for coordination for TPI visit. Advance inspection notice will also minimize delay in arranging inspector.
Review Final certificate dossiers received from vendor.
Frequent Visits to vendors place for inspection of various pressure vessels & carry out Quality Control activities.
Received special Award & Certification from Company for significant contribution towards attainment of Project Goals & Cost Savings in Inspection Department. 2) PRAJ INDUSTRIES LTD. – as QA/QC INCHARGE at their Rabale Unit from June 2006 to June 2007 M/s Praj is one of India’s leading Engineering, Procurement & Construction (EPC) Company. The company undertakes turnkey project in Ethanol and related Projects. They are also fabricating the equipment for Chemical Plants and Systems.
Inspect the job outside the factory at vendor’s works.
On line inspection during fabrication of equipments like Columns, Heat-exchangers, Uni-tanks.
Preparing day to day QA/QC documents for stage inspection & final inspection for Pressure Vessels, Heat Exchangers.
Preparing QAP for different kinds of Fabricated Equipments.
Review various Grade material test certificates, ITPs and NDT / test procedures.
Witness Hydro test/Pneumatic test of Pressure vessels.
Witness PMI test on SS & alloy steel material.
Preparing WPS/PQR for various Grade Materials.
Witness PMI test on SS & alloy steel material.
Establish Quality system for achieving “U’’ STAMP. MAJOR ACHIEVEMENT:
Appreciation award for establishing quality system at newly started unit at Rabale. PRAJ INDUSTRIES LIMITED, 2007.
3) DALAL ENGINEERING (P) LTD. as INSPECTION ENGINEER from July 2003 to May 2006. Job assignments
Inspect the job outside the factory at vendors.
Fabricate the job as per required code, fabricate the equipments like wiped film evaporator, pressure filters, rotary vacuum dryer and complete dyeing plant.
Preparing documentation for equipment.
4) ELL ESS ENGINEERING PVT.LTD as INSPECTION ENGINEER from September 2002 to July 2003. Job Assignments
Inspect the job outside the factory at vendors.
Preparing material requisition as per drawing and get approval drawing from client.
Fabricate the job as per required code, fabricate the vessel like candle filter, paste filter, star filter, rotary drum filter & leaf filter.
5) M/s. Multi-Fab Engineers as PRODUCTION ENGINEER from February 1998 to September 2002. Job Assignments
Preparing requisition of material requirement.
Preparing WPS, PQR as requirement.
Preparing QAP, BAR CHART as per job.
Fabricate different type of vessel like Condenser, rodmill, rotocone dryer, sand mill, rector, pressure filter, storage tank, ribbon blender, flush bottom valve and piping, etc.
Preparing documentation file of equipment.
d/p monitoring & radiography-film viewing.
Date of Birth : 05th June 1972.
Address : A/G-008, Sukhasagar Residency, Anunagar Compound, Waghbil, Ghodbandar Road, Near Vijay Nagari,
Thane (West), Maharashtra-400607.
Marital Status : Married.