mechanical engineering - 14 years of exp. in production assembly l

SANTOSH SINGH

: D/***, SHEETAL COMPLEX, INDRALOK PHASE THIRD, BHAYANDAR ( EAST ) - 401105

:+91-766******* / 703******* : ***************@*****.**.**.

MANUFACTURING (ASSEMBLY SHOP)

DEGREE IN MECHANICAL ENGINNERING WITH 14 YEARS OF EXPERIENCE IN MACHINE ASSEMBLY SHOP.

( PRODUCTION DEPARTMENT )

PROFILE & STRENGTHS

Competent, diligent & result oriented professional, offering experience across Manufacturing/Assembly, currently spearheading as Production Engineer with ACG PAM SHIRWAL.

Adept at optimizing resources while identifying and mitigating bottlenecks in the line; Pivotal in production planning and control for several machine Assemblies while monitoring that the goods produced are within the quality parameters.

Demonstrated ability to manage human and material resources towards the achievement of stated objectives, to plan and manage work programmes and to lead, motivate and provide effective guidance to a team of professional and support staff.

Focused and hardworking, self motivated and effective team player with excellent communication and inter-personal skills. Thrive on challenges and quickly adapt to new environments and responsibilities.

Excellent time management skills with proven ability to work accurately and quickly prioritize, coordinate and consolidate tasks; resilient with a high level of personal integrity and energy experience.

CORE COMPETENCIES

Machine assembly Production Planning Liaison & Coordination Strong Interpersonal Skills Effective Communication Skills Sharp Analytical Skills Manpower handling

PROFESSIONAL EXPERIENCE

ACG PAM PHARMA TECHNOLOGIES PVT. LTD. ( SHIRWAL) SEPT. 2017- PRESENT DATE.

PRODUCTION ENGINEER ( ASSEMBLY SHOP )

KEY RESPONSIBILITIES.

Planning & Monitoring of Machine Sub-assembly & Final Assembly.

Capacity planning on monthly basis to meet delivery commitment, close monitoring of all the operation and activity on shop floor for smooth flow of production, qualities measures, healthy & safety atmosphere in organization

Identifying & systematically influencing factors that drive cost, quality & schedule while using skills & expertise in technical projections. Handled operations for improvement in existing products based on market trends & requirements.

Interacting and coordinating with other departments for fulfilling the needs.

Executing the project within the given budget and optimizing the costs involved in buying tools & consumables.

Ensuring Safety practices are followed in Department.

Auditing the Department ( internal ) to ensure Quality check points are within set values and completing necessary documentation .kaizen implementation within the department as small improvement to ensure operational efficiency.

Ensuring Quality Machines are dispatched.

System confirmation through SAP to ensure assembly completed on designated time.

Execution of monthly plan as per the dispatch schedule for the month.

Responsible for work force skill enhancement through trainings/workshops to reduce risk of dependency of skill set, process improvement & development of jigs /fixtures to achieve better productivity.

Responsible for monitoring machine assembly, Q.A check list compliance, coordinate with purchase for material follow up and design dept. to get drawing corrected etc.

Successfully handled FPO project (Foot Print Optimization) during plant transition period and merger activity which include guideline to prepare SOP (Standard Operating Procedure) for sub assembly, Bom (Bill Of Material) correction i.e restructuring of bom with coordination of design team, identifying assets to be transferred for Assembly etc.

Established machine, equipment & assets which is being used for assembly in new plant as per layout and facilitate power resources made available to start production in new existing plant with coordination with maintenance Dept.

Streamlined sub assembly section in new plant as per scheduled time in order to meet the delivery time of sub assembly to ensure smooth production & meet the budgeted target.

SOP made available to all newly joined trainee, contractor & fitter and ensure it is implemented on shop floor to enhance skill development and minimizing wrong assembly of parts occurrence.

CMIFPE LTD. ( TALOJA ) JUNE 2012-SEPT. 2017

DEPUTY MANAGER ( ASSEMBLY SHOP )

Spearheading efforts across handling entire spectrum of functions pertaining to Assembly activities such as taking care of Heavy Machine Assembly shop consisting of Cold Roll Mill Assembly, CGL Line Equipment, CCL Line equipment .Responsible for Optimum utilization of manpower consisting of Trainee Engineers, Assembly fitters ensuring proper preventive as well as planned maintenance is carried out by maintenance team. Responsible for taking care of various critical assemblies required in Cold rolling mills, Galvanising lines, pickling lines & CCL (All are steel processing lines).

Leading, training & monitoring the performance of team members & work force to ensure efficiency in manufacturing operations and meeting of individual & organization’s targets.

Adroitly handling activities related to Kaizen, & safety at work place; responsible for work force skill enhancement through trainings/workshops, process improvement & development of jigs /fixtures to achieve better productivity.

Identifying & systematically influencing factors that drive cost, quality & schedule while using skills & expertise in technical projections. Handled operations for improvement in existing products based on market trends & requirements.

Actively conceptualizing, initiating strategic & operational plans for Assembly process improvement and development through a fair understanding of the process, and provides product and process engineering support.

Regular follow up for material shortages consisting of manufacturing items, bought out it etc for assembly .

Capacity planning on monthly basis to meet delivery commitments,close monitoring of all operation & activities on shop floor for smooth flow of production, qualities measures, healthy & safety atmosphere in the Organisation.

Identifying design discrepancies, design modifications and consequently posting DMR (Design Modification Request ). to incorporate in assembly drawing by follow up with design dept. and get it implemented to avoid re-occurrence of same problem in future.

looking at ways to reduce waste and increase efficiency. Coordination with planning, design, project dept. purchase and store department for achieving production targets within specified time frame.

Resolving technical issue faced by workmen & identifying root cause of problem subjected to supplier issue, design error, fabrication or manufacturing ( machining error ) & all critical data is being stored in data file for rework analysis.

ALEX MACHINE TOOLS ( GOREGAON ) FEB. 2008 – JUNE 2012

PRODUCTION SUPERVISOR ( ASSEMBLY SHOP )

Shouldered the responsibility of handling inspection of critical components of Surface Grinding Machine and various castings, forgings & heat treated components, fabricated jobs, at vendor’s site.

Preparing inspection reports & analyzed inspected components. Instrumental in quality check, trial run, testing and other related activities within specified time schedule.

Setting up production target and achieving the same within time frame and cost parameters

Ensure daily housekeeping by eliminating unwanted material from work station on the shop floor to keep working area neat and clean.

Responsible for monitoring machine assembly, Q.A check list compliance, coordinate with purchase for material follow up and design dept. to get drawing corrected etc.

Regular follow up for material shortages consisting of manufacturing items, bought out items for Assembly .

Maintaining document related to assembly production i.e. Assembly status file, Rework file,assembly log book for reference of root cause analysis for assembly delay in existing project & to avoid delay in forthcoming project .

Working with purchasing staff to establish quality requirements from external suppliers. Optimum utilization of available resources ( man, machine & material ) to achieve preset production target.

Conducting customer trial and making M.O.M (Minutes of meeting ) and ensuring all the technical point raised by customer has been thoroughly attended.

Successfully worked with project team for joint Inspection,installation & commissioning OF Surface Grinding Machine .at Ordanance Factory, Ambajhari ( Nagpur ).

ASB INTERNATIONAL PVT. LTD. (AMBERNATH) JUNE 2006.

TRAINEE ENGINEER (ASSEMBLY TESTING DEPT.)

Undergone training for various inspection & testing procedures during various stages of manufacturing Injection & blow Molding Machine.

Undergone training for preparing systematic inspection & analytical test reports.

Come across function of various input devices, sensors, proximity switch, limit switch, PLC, MMI Contactors, Relay, MCCB, etc being used for machine Automation.

ACADEMIC & PROFESSIONAL CREDENTIALS

Exam Board / University Year Percentage/ CGPA Class

Degree in Mechanical Engineering. (B.Tech. ) Institution of Engineer ( AMIE - INDIA) Winter-2019 CGPA 7.07 First class CGPA 7.07

Diploma in

Mechanical Engineering. Shree Bhagubhai Mafatlal polytechnic (Mumbai )

May 2006. 72.26 First class with distinction

H.S.C. Maharashtra February 2003 72.67 First class

S.S.C. Maharashtra March 2001 71.73 First class

COMPUTER PROFICIENCY.

MS Office, SAP PP modules. outlook mailing.

INPLANT TRAINING.

Inplant Training at Larsen and Toubro Ltd (1st June 2004 - 30th Nov.2004)

Project - Fixture design for (ROM- Rotary Operating Mechanism).

Inplant Training at Mahindra & Mahindara Ltd ( 1st Dec.2005 – 31st May 2006 )

Project – Lean Manufacturing.

PERSONAL DETAILS

Name - Santosh Singh

Father Name - krishna Singh

Date of Birth - 19th oct. 1984

Nationality - Indian

Marital status - Married

Gender - Male

Languages - English, Hindi & Marathi

PASSPORT DETAILS

Passport No - R0806627

Date of issue - 20/05/2017

Place of issue - Mumbai

Date of Expiry - 19/05/2027

DECLARATION

I hereby declared that all the above particulars stated by me are true to the best of my knowledge and belief . I also understand that any discrepancy found in above information will render me liable for cancellation of my candidature at your esteemed organization.

Place : PUNE

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