Plant Power

CURRICULAM VITAE

P.SAHAY

Mob. +918*********

e-Mail:-**********@*****.***

Educational Qualification:

BS Mechanical Engineering

Additional Qualification:

CSWIP 3.1 Cert NO. 332421

CSWIP 3.2.1 Cert NO. 346352

NDT Level II in

Radiographic Testing (RT)

Ultrasonic Testing (UT)

Magnetic Particle Inspection (MT)

Penetrant Testing (PT)

LEEA

Part one entry

Diploma in Lifting Equipment General

Diploma in Lifting Manual Machines

Safety Courses:

H2S Awareness and BA.

PTW (Permit to work)

H.U.E.T & Sea Survival course.

Basic Fire Fighting

Career Summary:

Having 18+ Years of experience in inspection activities in internal inspection of vessels, exchangers, filters and columns, on-stream inspection and documentation in the field of refineries, gas plants, fertilizers, petrochemical and fabrication.

Reviewing various MTC (material test certificates) witnessing of mechanical test, Interpretation of radiographs, evaluation of MT, PT, UT & RT

Inspection of receiving materials like pipe, fittings, valves pressure containing parts etc. with related Drawings and Specifications.

Conducting Positive Material Identification for material confirmation of various types of Stainless Steel and Alloy Steels.

Inspection of Various types of hydraulic hoses.

Inspection of Cranes, Monorails, Other Lifting Equipment and Tackles.

Inspection of Blasting and Painting Activities as per required/applicable project/ international standards.

Professional History:

ABSG Consulting Inc., Doha, Qatar, Technical Representative /Mechanical/Welding/ Lifting Equipment / NDT, June 2016- April 2019

ABSG Consulting Inc., Ahmadi Kuwait, & UAE Technical Representative /Mechanical/Welding/ Lifting Equipment / NDT, 2011-2016

ABSG Consulting Inc., Doha, Qatar, Technical Representative /Mechanical/Welding / NDT, 2006 -2010

G.B Engineering Service. Trichy, TN, India, QC Inspector, 2000 - 2005

K.G.B Inspection service, Thuvakkudi, TN, India, QC/NDT Inspector, 1998 - 2000

Experience in Details:

(From January2006 To April 11 2019)

M/s ABS Group Inc. (Qatar, UAE & Kuwait).

Technical Representative

As Third Party inspector

Coordinate with Client’s Inspectors.

Raw material Inspection, Verification of material specification and test certificate according to international standards.

Witnessing Welding Procedure Qualification Test and Performance Qualification Test.

Witnessing hydro/pneumatic test, reviewing test packs, subsequent draining, cleaning, steam/air/nitrogen blowing, water flushing.

Witnessing mechanical test, hardness test & ferrite test, Witnessing and reviewing reports of NDT test. Review of welders and NDT personnel qualifications.

Monitor and review of applicable approved WPS and welders utilized during fabrication activities, Check of welding parameters during welding.

Monitor and review receiving materials like fittings, pipes, welding consumables, paints, coal slag, grit, etc.,

Maintaining the stage wise inspection & final inspection records.

Inspection and certification of Lifting Equipments and lifting Tackles (EOT Cranes, Mobile Cranes, Fork Lifts, Boom Trucks, slings, shackles, chain blocks, monorails, Lifting beams, Containers etc) at Construction Sites.

Inspection of testing (Hydro & Pneumatic Test and PRV test), of TEG & MEG tanks, Jet Fuel Tanks andBatch Tankfor Qatar Gas Offshore Rigs.

Inspection and Certification of Lifting Equipments and Lifting Tackles for Offshore Rigs

Witnessing testing of various hydraulic hoses Tanks & BOPs at Drilling workshop at KOC yard for NAPESCO, GDMC, Halliburton, Schlumberger, Baker Hughes and GOFSCO companies.

Projects Involved:

Gasco 4th Tran NGL IGD Project, Ruwais, Abudhabi.

Burooge EU3 project, Ruwais, Abudhabi.

Qatar Gas Extension plant at Raslafan

Qatar Foundation (Qatar Scientific Reach centre)

QAFCO 5 extension project (Qatar Fertilizers Company).

Data verification of equipment and piping system for RBI & RBMI system, verifying P&IDs and As build drawings for QP onshoreDukhan.

Bluewater SBM submarine hoses torque inspection of flanges, Hydrostatic test of transportation hoses contractor Acerg client MAERSK at Qatar Navigation Dock.

Power water system for MOL pump construction & Installation (piping, SS Tank and instrument) and platform extension work at PS2 & PS3 Qatar Petroleum offshore platform. Clint QP and contractor Al Balagh.

Qatar Steel Structural Integrity Assessment of DR-1 plant area and conveyors.

MIlaha Shipyard Mechanical and Steel Structural Integrity Assessment.

As QA QC Engineer (Projects)

Project specification Analysis like material specification, fasteners specification welding specification and painting specification.

Work Order review for feasibilities to execution of that work and shop drawing approval

Preparation and submission of Material Submittals, Method of Statement, QA/QC Procedure and Inspection Test plan for prequalification and approvals based on ASME and BS standards.

Site co-ordination for quality aspects & Implement QA system and client safety system.

Final inspection and Preparation of Quality reports such as Dimension Report Final inspection report, Third party Inspection report and submission to client.

Resolving technical issues through meeting with client and consultant.

Conducting weekly meetings, expediting, review of fabrication, Inspection and testing identifying &resolving NCRs

Final inspection review such as blasting, painting and galvanizing as per project specification and submission of reports.

Liaison with clients and inspection agencies.

Organize the training and certification program for Welders, Riggers, Equipment operators and Erectors.

Coordination with other departments for Quality aspects. Coordinate and facilitate the customer’s inspection and Consultant assessment.

Piping survey

Piping survey of Gas Lift manifolds, SAG, RAG, Cured Oil & Fuel gas Lines at Dukhan field.

In-plant piping survey at all Kuff plants, Recycling Gas plant, Fahahil North Gas lift plants

Piping survey and data verification of Ring Main line of PWI stations 260 kilometres and down hole pump lines.

Shutdown

ARAB-D, Qatar Petrolium, Fahahil main degassing Plant, FahahilNort degassing & Gas lift plant &Fahahil South degassing plant

Kathiya main degassing and dehydration plants, Kathiya North &South degassing plants.

All Kuff Plants, All PWI Stations &Fahahil Stripping plant.

Jalehia and Diyab degassing and dehydration plants at QP Dukhan field.

Turnaround 2017- in Q- Chem, Mesaieed, Qatar.

Material Inspection (Qatar Shell)

Inspection of receiving materials like pipe, fittings, pressure containing parts etc. with related Drawings and Specifications.

Inspection of various types of valves such as Gate/Globe/Check/Ball/Plug valves & Control valves with variety of sizes and material.

Visual and dimensional check inspection of various pressure containing parts, non pressure containing parts, valve internals, gaskets, Stud bolts etc. as per Drawing and Specifications.

Conducting Positive Material Identification for material confirmation of various types of Stainless Steel and Alloy Steels.

Review of test certificates for different components for projects of different vendors for all the above mentioned materials.

Coordinate with Warehouse and Vendor on material related issues and resolve it according to technical and specification requirements.

Issuing Receiving Material Inspection reports.

Previous Experiences (From July 2000 To December 2005)

Employer: M/s GB NDT Engineering Services, Trichirapalli, India.

Position Held: QA/QC Inspector

Job Profile:

Witnessing hydro/pneumatic test, subsequent draining, cleaning, steam/air/nitrogen blowing, water flushing.

Inspection of flanges, Bolts, Gasket, valves, Bolt Torqing& Tape wrap for underground piping

Installation and inspection of pipeline as per ISO drawing

Preparation of test packages

Reviewing Welding Procedure Preparation according to ASME section IX.

Perform welding inspection to ensure that all welding activities are properly executed conforming to approve Welding Procedure Specification (WPS).

Witness welders and welding operator qualification test scrutinize WPS, PQR, and WQT.The examination includes material identification, welding consumables, joint preparation, fit-up, heat treatment, welding variables, parameter and techniques,

Select best NDE method for final appearances of finish welds, PWHT, and hardness test. Check and review it

Inspection of joint fit up, spool fabrication, Welded joints and Installation work

Monitoring welder’s performance report to minimize the rejection percentage.

Projects Involved:

Recovery Boiler modifications And up gradation Projects in Heavy Water Plant of SPIC, Tutocurin, Tamil Nadu, India

Gas Pipelines/Piping of GAIL (Gas Authority of India Ltd.), Nagappattinam,

Neyveli Lignite Corporation (NLC) – 2 x 210 MW Thermal Power Plant Extension Project for

ANSALDO Engineering Co.

TANCEM Ltd, Ariyalur, Tamil Nadu, India – A Cement Plant Project

Sanmar Alloy Casting Pvt. Ltd. Trichy, India

Pipe Lines India Ltd., Trichy, India

Previous Experiences: From Jan 1998 To June 2000

Employer: M/s K.G.B Inspection Services, Thuvakkudi, Tamil Nadu, India

Position Held: QC/NDT Inspector

Job Description:

Carried out UT Flaw Detection and Thickness Gauging as per the Client Approved NDT Procedure/Technique Sheet, Evaluation of the test results based on the Acceptance Criteria of Client Specs.

Carried out Liquid Penetrant Tests and Magnetic Particles Inspections on the Pressure Vessels, Structures and Piping of various jobs that were Sub Contracted from BHEL

Carried out Radiographic Test, Interpretations and Evaluation of Radiographic Films as per the Client Specs.

Projects Involved:

NDT testing on heavy forged shafts, structural welds on columns, conveyer shell to end-casting welds in the following Projects

M/s. Madras Refinery Limited (MRL) / M/s. NLC, Naively, M/s.

Indo Fab, Trichy, Tamil Nadu, India / M/s. Salem Auto Mech, Salem

RT on Butt Welds of Header Pipe, Water Wall Panel Tubes, Plates, Shell Heat Exchanger Tubes and Valve Components - Casting in the following Projects

M/s FACT - Fertilizer & Chemical, Cochin / M/s. PSG Foundry Division, Coimbatore, Tamil Nadu, India.

M/s. CVL Boilers, Nilakkottai / M/s. Bharath Petroleum, Coimbatore

Previous Employment: From Feb 1996 To Dec 1997

Employer: M/s TECHNO TEAM, Madurai

Position Held: QC Mechanical Inspector

Job Profile:

Fabrication Inspection of Industrial Boiler, Column, Beams, Towers, Headers and Structural works etc.

Visual Inspection of Welds during fabrication.

Inspection of pipe fit-up as per drawings.

Conducting Hydro & Pneumatic Testing of O2 N2 cylinders.

Raw materials Inspection and Verification with Material Test Certificate.

Preparing & Maintaining the History Cards for all components.

Maintain QC documents for Third Party Inspection.

Co-ordination with NDE Crew for the required NDT Inspections with the External Agencies.

Previous Employment: From June 1993 To January 1996

Employer: M/s TRION INDUSTRIES, Trichy, Tamil Nadu, India.

Position Held: Supervisor

Job Profile:

Erection of new air condition package units.

Erection of Ice plants and cold storage units.

Erection and commissioning of centralized A/C cooling systems for CNC machine shop

Stage Inspection of components/Piping right from fit-up during fabrication work through final stage.

Projects Handled:

Re-erection Chiller Units Screw Compressor Type (600 Tons) in OFT (Ordinance Factory of Ministry of Defense) Trichy, Tamil Nadu, India.

DM Distilled Water Plants and Low Temperature Application Acid Plant in HAPP (Heavy Alloy Penetration Project of Ministry of Defense) Trichy, Tamil Nadu, India.

Erection and commissioning of Ammonia Plant (Lipton India Vanaspathi Refinery Plant) Trichy, Tamil Nadu, India

Erection and fabrication of Bran oil Chiller unit in Jamal Bros, Trichy, TN, India,

Personal Profile:

Name: P.Sahay

Address #541, Anabalagan Street, K.K.Nagar, Trichy, TN, India

Mob +91-875******* (India)

Mail: **********@*****.***,

Date of Birth: 12th December 1971

Nationality: Indian

Gender: Male

Marital Status Married

Pass Port No.: Z3425625

Date of Issue: 12thJanuary 2016

Date of Expiry: 11thJanuary 2026

Place of Issue: Tiruchirapalli, Tamil Nadu, India

Driving License No: 271******** (Qatar Driving license)

Declaration:

I hereby declare that the above provided information were true to the best of my Knowledge and Conscience.

(P.SAHAY)

Place: Trichy

Contact this candidate