K. MURUGAN Mobile: +91-984*******; E-mail: ade6sc@r.postjobfree.com

Job Objective

Middle to senior level assignments in Production Operations in a growth oriented organization of repute.

Manager – Manufacturing Dept.

Core Competencies

Production & Manufacturing Production planning & Control Sourcing/Purchasing

Process Scrap Reduction Inbound & Out bound Logistics Stores Management Resource Management.

Production Planning - Optimizing utilization of resources to achieve the production target based on proposed delivery schedule.

Monitor and improve the shop floor safety and eliminate unsafe acts in the process.

A strategic planner with expertise in managing production operations; streamlining processes to better production process & enhance productivity.

Presently associated with WABCO INDIA LIMITED.

Expertise in implementing cost saving measures to achieve substantial reduction in terms of man days, production cost, raw materials and energy consumption. Resourceful at strategizing techniques for maximum utilization of manpower/machinery.

A keen strategist and planner with skills in conceptualizing and effecting process initiatives to enhance plant efficiency and productivity.

Knowledge in CNC, VMC & HMC & SPM machines (VMC, HMC & Turning Centre) and Cast Iron & Aluminium &Ferrous Component Machining.

Excellent relationship management, analytical, negotiation and troubleshooting skills with deftness in swiftly ramping up high projects.

Knowledge in Press shop as well welding and fabrications industry.

Employment Scan

Since Nov-2017 with WABCO INDIA LIMITED.,Ambattur, Chennai-58. currently designated as a

Manager – Production Dept.

Strategic Planning/ Cost Reductions

oStrategic Professional with over 15 years of experience in Manufacturing and Production in Automotive industry.

oFormulating long term/short term strategic plans to enhance operations.(Based on Budget)

oSpearheading Value Analysis/ Value Engineering & other continuous improvement initiatives in processes.

oConceptualizing and implementing strict measures in operating procedures and equipment centerlines to optimize resource/capacity utilization.

Production/Process Planning

oOverseeing production related tasks including planning, control and trouble shooting.

oAchieve the monthly schedules.

oSetting up production targets and achieve the same within time and cost parameters.

oOptimizing man & machine utilization to achieve pre set production targets.

oDeveloping new process concepts for production optimization, yield improvement and developing guidelines for the sequencing of manufacturing activities on the shop floor (SOP)/assembly.

oEnhancing productivity by cutting tool modification.

oActively involved in applying new concepts in the manufacturing operations such as KANBAN, Lean manufacturing, TQM, TPM, Jishu Hozen & 5S implementation and other problem solving techniques such as 7QC Tools & Why Why Analysis.

oTaking corrective & preventive action for internal & external customers complied by practicing daily and hourly PDCA.

oPreparing skill matrix and stage matrix for workmen and imparting training.

oLooking after load leveling in Assembly & Machining cells based on TAKT Time.

oImplementation of two Bin System.

oReduce the over processing.

oImplement Production System.

oReduce the consumable expenses.

oIntroduced bye make concept.

Sourcing and Procurement

o Supplier schedule released based on our requirements.

o Supplier performance as well adherence should be monitored and take actions.

o Child parts stock maintain as per company policy.

oDirecting the development and implementation of key procurement strategies / contingency plans for direct & indirect materials and ensuring that plans are aligned with production / project requirements.

oPlanning, implementing and monitoring procurement process & identifying potential suppliers considering organizational goal.

Maintenance/Operations

oPlanning and effecting preventive maintenance schedules of various machineries to increase machine up time and equipment reliability.

oProactively identifying areas of obstruction/breakdowns and take steps to rectify the equipment through application of trouble shooting tools.

oAchieving Zero Breakdown & Zero accident.

oExecuting cost saving and energy saving techniques/measures and modifications to achieve substantial reduction in O&M Expenditures and work within the budget.

Quality Assurance

oEnsuring compliance of various quality measures.

oImplementing ISO 9001 standards and maintaining the relevant documents.

oPracticing quality standards such as Poka- Yoke with key emphasis on improving quality.

oReduce rejection based on Top items in pareto.

O Reduce assembly rejection and scrap cost

o Support QA Team to Implement Quality System.

Contributions;

oDistinction of contributing to:

Implementation of TPM Practice in 9 machining cells & upgrading machines to Step 3.

Reducing process scrap rejection from 18500ppm to 4500ppm.

Implementation of PokaYoke’s In Assembly & Machining Cells.

Implementation of Mixed Model Cell Concept in Low Volume Machining Cell and increased the utilization of the cells.

oFacilitated 1 QC Circle Teams with a saving of Rs.2, 00000/- per year.

oDemonstrated excellence in increasing productivity by 10% in 3 machining cells.

oMember of CFT to improve the productivity of Machining & Assembly cells.

oCertificate holder for smarty card issue to sub ordinates.

Previous Assignments

Sep 2014—October-2017 Hi-Lex India Private Limited,

(Green Filed Plant) Sriperumbudhur

Deputy Manager – Manufauturing Dept.

April’2013- Sep 2014 Rane-NSK Steering Systems Limited,Guduvancheery

Asst Manager – Manufauturing Dept.

Jul’2005-april’2013 Wabco India Limited, Ambattur, Industrial Estate, Ambatthur,

Senior Engineer – Production Dept.

Aug’2003-Jul’2005 Anand Industries, SIDCO Industrial Estate, Ambatthur,

Shift In-Charge – Production Dept.

Dec’2001-Mar’2002 Sundaram Clayton Ltd, Padi

Trainee – Purchase Department

Education Credentials

Diploma In Mechanical Engenering

Vignesh Polytechnic, Thiruvannamalai, 1997-2000

Secured 79%-First class

IT Skills: Well versed with MS Office (Word, Excel, Power Point) and Working Knowledge in SAP Environment. and Empro system.

Professional Enhancements

Attended various training programs such as

One week training program completed in LPM Manufacturing Technology, Bangalore about Workshop on CNC Turning Technology.

Problem solving through 7 QC tools by SCL.

TPM – Jishu Hozen By SCL.

Personal Details

Date of Birth: 14th April, 1980.

Address: Address: No.13, Nehru Street, Kabilar Nagar, Manavala Nagar, Thiruvallur – 602 002

Contact this candidate