Electrical Maintenance

CURRICULUM VITAE

AMAN ROHIT. THAPA

MorghatT.Estate, Jalpaiguri,

West Bengal-735203

Contact no. +918*********

E-MAIL: **********@*****.***

https://www.linkedin.com/in/aman-thapa-11athapa/

CAREER OBJECTIVE:

An experienced energetic engineer want to work in dynamic environment that enables me to utilize my expertise and implement innovative ideas & creative mind toward of area of specialization. In this process learn new things, and to progress professionally and personally.

JOB SYNOPSIS:

An Electrical Engineer with 8 years of experience on complete maintenance management in reputed organizations. Handling various electrical functions, power & control system, Paint system, paint booth,Vehicle assembly line maintenance, PPM, Industry Safety, TPM, OEE, ABB IRB 5400 robot, operations of PLC, SCADA, HMI, DG sets, transformer & feeder panel, Synchronize, AMF, PCC, MCC panels, UPS, Boiler, heat treatment, gas line, Manipulators, equipment maintenance, motors, Compressor unit, water treatment plant, Oven, burner, Pretreatment stage, HT & LT switchgears & protection relays.

Project management & vendor management, fire system, warehouse management, maintenance of electromechanical equipment, statutory compliance of warehouse, continuous improvement plan – ISO 9001, OHSAS 18000 standard, Risk assessment audit for property, food, and safety audit, peer safety audit, Ergonomics assessment for the workplace.

Currently associated with Teaxpress Pvt. Ltd. as an Assistant Manager-Maintenance.

Experience on process automation, Allen Bradley (Rs Logix), Delta (WPLSoft), Siemens (Simatic Step 7), Siemens TIA portal, Omron (CX programmer) & Schneider (ZelioSoft2) PLC software for ladder logic & FBD programing, VFD drives & sensors.

Improving & implementing new ladder & FBD logic for process improvement, troubleshooting of existing program, uploading & downloading the program, communication setup of PLC.

Worked on the Statutory certficates of a factory like factory license, Pollution certificate CTE & CTO, legal metrology, food license, DG registration etc.

Responsible for multi-site maintenance by working in a safe, customer-focused manner; highly self-motivated and customer-centric.

Developing and design solutions to difficult problems, manage outside contractors, and on-call for emergencies.

Project management for multiple projects and daily activities, meet deadlines and develop plans on how to accomplish departmental and distribution goals.

Ensuring that all safety programs and procedures are followed, develop and maintain preventive maintenance programs and good working relationships with operations.

Develop business plans and provide guidance and direction for the successful implementation of those plans.

Help to develop, set, and track budgets through the oracle finance system.

Make a project plan and do a cost analysis.

Responsible for shift planning and management.

Responsible for equipment maintenance (Conveyors, work stations, PLC control systems, Electrical systems, DG, Synchronize panel, UPS, HT & LT breaker, AMF Panel, Firefighting system, HVAC, PCC & MCC panel, transformer, manipulator & motors)

Develop and implement vendor AMCs with appropriate service levels for equipment.

Follow up the required material purchasing with the Procurement team.

Develop and implement a spare part identification and maintaining stock levels.

Dealing with the electrical inspector and EHS officer.

AREAS OF EXPOSURE AND PROFESSIONAL EXPERIENCE:

Managing overall activities about the erection, testing, commissioning and preventive maintenance of a wide range of electrical equipment like Transformers, generators, and motors, Mitsubishi/Siemens VFD, Siemens PLC/SCADA systems and process control & instrumentation equipment.

Troubleshooting functions and predictive & preventive maintenance for reducing machinery downtime.

Selection of switching equipment like lightning arrestors, current transformers, potential transformers, power & distribution transformers, isolator, HV & MV power cables, LV motor control centers.

Electrical installation work viz. cabling, cable trays, lighting systems indoor/outdoor, grounding and lightning protection system engineering specifications

All electrical equipment the specification by international codes/ standards including essential and start-up spares for equipment procurement of electrical/ electro-mechanical equipment.

Good knowledge of SLD and wiring diagram with plan details.

Monitoring the implementation & commissioning of electrical systems; conducting tests to ensure operational efficiencies of equipment.

Performing basic engineering activities like designing layouts, preparing diagrams, charts, equipment lists, and technical specifications.

Project management:

Responsible for the development of project proposals, cost estimates, and budgets, timelines, and schedules.

Responsible for monitoring and analyzing building and equipment operational efficiencies and help achieve world-class standards and metrics.

Responsible to implement Electrical safety audit recommendations, any other building audit recommendation across India sites.

Responsible for DG, electrical systems, HVAC, lift, building emergency systems, STP & ETP systems for new sites.

Ensure all project tasks are properly closed out.

Handling team to achieve targeted results for the project to minimize cost within the time allotted, comprehensively responsible for all operations and resources i.e. planning, scheduling, implementation of the project within cost, time and quality including manpower machinery and materials for all requirement and also responsible for submitting daily/weekly/monthly report to the top management.

Close monitoring of the project for every milestone during the project life cycle to ensure its completion in stipulated time.

Procurement/Sourcing/Vendor Management, Inventory, and Logistics Management:

Ascertaining material requirements; identifying and developing a reliable vendor for procurement of materials

Responsible for supplier strategy and supplier selection process for cost reduction while maximizing value from supplier relationships.

Working independently, responsible for planning, scheduling, and monitoring the movement of material.

Ensuring delivery of professional services as specified in the Service Level Agreements (SLA) with end customers; managing terms and SLA according to the contractual scope.

Ensures inventory levels and obsolete stock issues are minimized.

Works with suppliers to incorporate best practice inventory management processes.

Commercial and Finance Management:

To process and verify the invoices & play a bridge role between vendors and finance department

Reviews all supply arrangements, audit invoices, and consumption records to validate compliance.

CAPEX and OPEX budget preparation for the financial year with variable cost analysis.

COMPANY PROFILE AND ROLE & RESPONSIBILITY:

1) Organization: Teaxpress Pvt. Ltd.

Designation: Assistant Manager

Period: Nov 2018 – Until now

Looking into all admin related management and facilities maintenance.

Responsible for machine uptime, infra development civil, electrical, utility equipment & IT maintenance.

Responsible for electricity safety of the whole facility. Ensure CBM of plant electrical system by using thermography.

Independently handling team of 25 members of both the technical team and a soft team with supervisors.

Responsible for cost control and reduction in terms of spares, asset, energy, manpower, facility requirement.

Working on various new development projects of operation, facility & safety to improve production, quality & safety.

Responsible for whole facility and related works from vendor creation to negotiation and timely work completion with bill submission and follow up with accounts for timely vendor payments.

Worked on Liasioning with Govt. office for factory license, Genset operation license, electricity dept.

Save INR 5lakhs per annum on nitrogen gas consumption by taking corrective action. Find out error & done installation & commissioning of lightning arrestor, chemical earthing pits, energy monitors to improve electrical safety.

To improve quality installed Air dryer filter system for a compressor of teabag machines.

Responsible in timely closing all the issues related to laptops, desktops, windows software, networks, firewall, new connection, follow up with network vendors, CCTV camera implement.

Responsible for Managing, repairing & purchasing of all IT assets.

Responsible for security & HK agency management

Handling & responsible for procurement of inventory consumables, creating PR, PO’s, negotiating with vendors for a rate reduction, maintaining inventory stock up to date, and supporting operations.

Preparation of BOQ & BOM with development and management of vendor.

2) Organization: Cummins India Limited (Kothrud engine plant)

Designation: Junior shop manager (Electrical utility maintenance)

Period: July 2018 – Nov 2018

Looking in the breakdown and preventive maintenance of 304nos EOT cranes (Single girder, double girder, gantry, monorail).

Responsible for all electrical utility equipment.

Daily planning and managing work activity of associates and contractual people.

Filling appropriate work permits & taking necessary approvals. Following safety rules and attend breakdown.

3) Organization: Amazon Seller Services Pvt. Ltd.

Designation: Technician

Period: July 2015 – July 2018

Developing solutions to difficult problems attending calls on emergencies.

Responsible to maintain statutory compliance for fire, DG, Electrical System, VRC lift, Compressor, STP & ETP water treatment systems.

Lead pear audit for safety and social audit which is carried by external and senior leadership.

Maintain change management system and procedure for any new installation and changes in equipment and process. And Process the approval from concern stakeholders and update them in the central management portal.

Handling budget management for multiple sites for both Capex and Opex.

Monitoring of training calendar and interaction with OEM for refresher training for all Tech team

Responsible for periodic equipment maintenance (Conveyors, work stations, PLC control systems,Electrical systems, PLC control systems, DG, Synchronize panel,AMF panel, UPS, HT & LT breaker, Firefighting system), and update in SharePoint for future reference for other sites.

Maintaining legal documents of property like fire NOC, electrical NOC, VAT//TIN registration certificate, DG registration certificate, submission of FORM-B for quarters. Weighing and measure certificate for equipment, PPL license for online music, Renewal of all required NOC from the government.

Responsible for local electricity board smooth payment of electricity bill.

Leading a 40-technician team of 3rd party.

Finalization of pest control service with agency and maintain a track as per food and safety requirements.

Responsible for the AMC of all critical equipment and finalization of the type of AMC suitable for equipment.

Responsible for energy-saving projects and cost-saving initiatives.

Responsible for shift planning and management.

Develop and implement a spare part identification and maintaining stock levels, Inventory management in central portal on Pan India basis.

4) Organization: Magneti Marelli Motherson Auto System Limited.

Designation: Junior Engineer - Maintenance

Period: July 2014 – July 2015

Looking into preventive/predictive maintenance of plastic injection Molding machine & paint shop dept.

Looking into Assembly shop maintenance (Punching machines, Welding Robot, pneumatic guns, conveyors, electrical system, pneumatic system, electrical motors)

Handling breakdown maintenance and reduce downtime of the machine.

Looking into utility maintenance (cooling tower, DM plant, Atlas Copco & Ingersoll rand Air compressor, Diesel generators, transformer, Changeover panel, capacitor panel, Oven, pretreatment stage, gas line, boiler, HT & LT breaker)

Maintaining all PM check sheets, MTTR, MTBF check sheets.

Attending daily department meetings to understand the pending work and target and make sure to achieve it.

Maintaining stock levels of all spares.

Maintaining daily energy consumption data of sub feeder and main panel.

Weekly implementation of kaizens. Doing a why-why analysis of breakdown.

Responsible for monitoring of power & fuel consumption & energy conservation activities for the entire plant. Work closely on procurement of spares, services & consumables. Responsible for implementation and adherence of safety management system, Quality management system & environment management system.

Prepare and maintain a database on all expenditures such as operational expenses, power cost, diesel cost, repair, and maintenance.

Execution of Preventive, predictive, and reliability-centered maintenance of Transformer, Motor, VFD, 22 kv/11 Kv Switchgear, PCC, MCC, Utility system, DG Set, Lighting system, EOT cranes. Planning of yearly maintenance and shutdown focused improvements etc.

5) Organization: John Deere India Private Limited.

Designation: Technical Trainee - Maintenance

Period: March 2012 – March 2014

Looking into Electrical Panel maintenance, vehicle Assembly maintenance & paint shop maintenance (ED Paint shop & manual paint shop), maintenance of ABB Robot (IRB 5400) paint system.

Knowledge of PLC Siemens S7 300 & Mitsubishi/Siemens VFD programming.

Worked on Hydraulic & Pneumatic machines.

Maintenance of power/control circuits & PLC/SCADA/HMI based systems, LT switchgear like ACB, and field instruments.

Hands-on experience for hard wiring of the control panel, EOT cranes, Thermax boilers, Oven, burner, exhaust system, Paint booth, compressor, heat treatment, gas line.

Handling HVAC system, electrical installations, Air compressors, and DM plant.

Maintenance activities (daily breakdown checklist approval & reduction in MTBF, frequency & breakdown).

Planning and executing the preventive, predictive, and condition-based maintenance of production equipment.

Responsible for maintenance of power free conveyor.

Investigation & solving problems observed during assembly with the help of CITs & POKA YOKE.

Maintenance of vertical gusher pumps & KSB horizontal pumps.

Handled All overworking in shutdown activity time Deep cleaning activities in “I” beams Conveyor maintenance etc.

Maintenance of hydro-pneumatic m/c, Tire m/c, Engraving m/c, Pneumatic Gun, laser marking machine, oil filling station.

Maintenance into pretreatment process, dry-off oven, flash off the oven, paint system, ES gun, cyclomix, husky pump, sludge separator.

6) Organization: Ever Electronics Private Limited.

Designation: Trainee

Period: September 2011 – March 2012

Worked in the GSM department.

Training:

Ergonomic

OHSAS

Safety

5 ‘S’

TPM

CI

Work permit initiator

LOTO authorized

Poka Yoke)

MS excel 2016

Autocad electrical 2016 basic

Significant achievements in job career:

AHU automation project has been selected in the INFC level.

Awarded in hazard identification.

Awarded in safety project.

Cost-saving done by reduction of contract demand from the MSEB board.

Educational Qualification:

Diploma in electronics engineering from MSBTE in 2011 with 69.21%.

SSC examination from Nagpur board in 2008 with 80.46%.

Certifications:

PLC training on Allen Bradley, Siemens, Delta, Omron, Schneider Certificate no. UC-cd53fe3a-1864-46d4-990d-dfe47d1f533b from the NFI academy.

Factory automation using PLC logics Certificate no. UC-F888d252-be01-481c-912c-cd6a0e39db7f From the NFI academy.

Siemens S7-1200 PLC & HMI TIA portal programming in LAD, FBD & SCL language Certificate no. Uc-8c4c46f4-651c-499d-89ff-c2665579228d From the NFI academy.

My strength:

Excellent team management and decision skills.

Strong communication skills.

Self-motived can do attitude.

Creative.

Technical knowledge.

Soft Skills:

Well versed with Communication skills i.e. Email etc.

MS office (Excel, PowerPoint, Word).

Oracle, Coupa & SAP ERP.

Personal details:

NAME : AMAN R. THAPA

FATHER’S NAME : ROHIT THAPA

DATE OF BIRTH : 11-05-1992

MARITAL STATUS : MARRIED

NATIONALITY : INDIAN

RELIGION : HINDU

GENDER : MALE

LANGUAGES KNOWN : ENGLISH, HINDI, NEPALI, MARATHI & BENGALI

HOBBIES : READING & LEARNING, PLAYING FOOTBALL.

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