Power Plant Engineering

SHUBHAM SHUKLA

H.No.***,Vill:BhadiKhurd,Post:Puraina,Dis-Basti,UttarPradesh,India 272001 Phone:+918*********, Email-Id: **************@*******.*** Linkedin: https://www.linkedin.com/in/shubham-shukla-411872194

QC INSPECTOR – MECHANICAL/WELDING/PIPING/TANK/STRUCTURES

I am a Diploma holder in Mechanical Engineering; Offering more than 7 Years of industrial experience in Oil & Gas Refineries, Petrochemicals Piping & Pipelines fabrication & erection, structure fabrication and storage tanks fabrication and erection.

Currently I am looking for challenging assignments in upcoming projects where I can get opportunity to work & grow as individual with team work.

SUMMARY OF SKILLS

●Hands on experience in managing inspection activities (shop & site), controlling various types of documents like WPS, PQR, ITP, Method statements, welder trainings, welding inspection, NDT activities, PWHT and Preheating activity, hydro testing, test package preparation,loop clearance, Radiography films interpretation and inspection of incoming material.

●TWI Certified welding Inspector (CSWIP 3.1)

●Involved in various types of project functions like Process piping work, Pipelines, Structural works, storage tank and Shutdown activity.

●Capable of interpreting International & national codes and standards Like ASME Sec IX, V & B31. 3, AWS D 1.1, API 650 and Specific project requirements. Including welding requirements for various types of materials like Carbon Steel, Stainless Steel, Alloy steel, Duplex stainless steel Dissimilar material, IBR &NACE materials etc.

●Effective resource planning/ optimization, focusing on waste reduction, enhancing productivity and effectiveness. Inbuilt ability to use sound judgment, decision-making skills & effectively perform in a self-directed environment, team work, focus on client satisfaction.

JOB RESPONSIBLITIES:

●Carry out inspection and audits – issue reports and maintain QC Documentation as per Requirement.

●Look after the gamut of responsibility pertaining to Stage inspection of incoming welding consumables, piping, tanks & structural materials with, PO, IRN, MTC and IMIR.

●Expertise in preparing and maintaining WPS, PQR, ITP and QAP for various types of welding processes and materials.

●Reviewing the entire Material Test Certificate and Documents as per Quality Plan, P.O. & Engineering.

●Accountable for carrying out Welder Training and Qualification Test.

●Other responsibilities include Weld Visual, Fit up, Hardness & PMI inspection (site & fabrication).

●To prepare and maintain repair analysis report for welder’s performance.

●Making sure the Material Traceability (consumables) is available before, during & after welding.

●Holds credential in verification and application of the requirements of the applicable welding codes, standards, scope of work and issued for construction (IFC) drawings Initiating Quality check on the material and installation as per the Quality Specs/manual.

●Shop and field welding inspection and control other requirement like PWHT, Preheat and PMI.

●Maintaining all records for calibration of welding equipment and other measuring instruments.

●Witnessing Hydro and pneumatic test for approved test packs.

●Controlling the NDT requirement according to piping class and specific service requirements.

●Expertise in Interpreting Radiography films.

●Piping Test-Package preparation and loop file clearance.

●Submit the dossier (if required) to client through official letter from Resident Manager..

●Review Supplier/Subcontractor Quality Control Plans/Inspection Test plans, vendor equipment (Bought out) manual and procedures.

●Maintain documentation as per the Quality Assurance Plan.

●Coordinate for Calibration of measuring instruments, NDT instruments, welding rectifier / generator, Electrode baking / carrying oven and maintain calibrated certificates update. Ensure IMTE’s (Inspection Measuring Test Equipment) were kept safely.

●Monitor / cross check drawing list maintained by Field Service dept. and verify the drawing issue control at site.

●Get signatures in Inspection reports, Protocols from client, consultant.

●Ensure all the documents are in order along with client’s endorsement.

●Achieve Timeliness in completing Inspection reports, Protocols.

●Collect the entire document at the end of the project.

PROFESSIONAL EXPERIENCE /EMPLOYMENT HISTORY

●Organization I

●M/s IOT Engineering Projects Limited

Position : Asst. QA/QC ENG

Period : May 2013 up to April 2014

Client : Indian Oil Corporation Limited

●Organization II

●M/s CatSkill Infra Project Pvt. Ltd.

Position : Asst. QA/QC ENG & QA/QC ENG Period : May 2014 to Oct 2015

Project : DTA-PCG (J3)

Client : Reliance

●Organization III

●M/s Zeeco India Pvt. Ltd.

Position : QA/QC Engineer (Piping & Mech. Structure)

Period : Nov 2015 to Dec 2016.

Project : Resid up gradation project+ shutdown project

Client : JACOBS Pvt. Ltd. (CPCL)

●Organization IV

●M/s Kamlesh Kumar Singh Engineering Pvt.Ltd.

Position : Lead QA/QC Engineer

Period : Feb 2017 up to Sep 2019

Project : DHDT Unit shutdown, Aishwarya Project, Obra-C thermal Power Plant.

Client : TECHNIP FMC (IOCL BARAUNI), Doosan Power system.

●Organization V

●M/s Excellent Projects (I) Pvt. Ltd.

Position : QA/QC In-charge

Period : Jan 2020 up to Till date

Project : BS-VI Project.

Client : Engineers India ltd. (Indian Oil corporation ltd.)

COORDINATION & TEAMWORK:

●Client and Consultant.

●Vendor and Site Contractor representative.

●HO (QC, Projects, Engineering, etc.)

●Non Destructive Testing Agency for testing requirement, identification, reports.

●Subcontractors for conducting welding procedure specifications and procedures qualifications reports.

NON CONFORMANCE HANDLNG:

●Report any major deviation in job / process / procedures to HOD.

●Update in the NCR report if deviation noticed.

●Raise / initiate NCR either by self or team members.

●Assist / monitor implementing corrective actions after getting concurrence from Engineering department.

EDUCATIONAL CREDENTIALS:

●10th – 2010-CBSE Board 88.00% (Central Academy Senior Sec. School)

●Diploma in Mechanical Engineering – 2013 -68.64% (Govt. Naveen Polytechnic College)

CERTIFICATIONS:

●Certification in welding inspection CSWIP 3.1

●ASNT Level II in RT, UT, MPT, DPT.

●Received training on Practical welding and Weld visual inspection of MMAW and GTAW process from (TECHNOCON TRAINING INSTITUTE), (IIW), KOLKATA.

ADDITIONAL TRAININGS UNDERGONE:

●One-week training on RADIOGRAPHIC FILLM INTERPRETATION organized by (RELIANCE INDUSTRIS LTD.)

●Two days training on DYE PENETRANT TESTING organized by (RELIANCE INDUSTRIES LTD.)

●Two days training program on welding defects & filler metal handling organized by BOHLER INDIA Ltd. at IOCL, Haldia, West Bengal.

OTHER TRAINING PROGRAM ATTENDED:

●One Day training program on working at height.

●One-day training program on working in confined space.

●One Day training program on first aid

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