Manager Plant

Mob: +91-997-****-*** and +91-972-****-***

Mail: ***.****@****.*** and *******@*****.**.**

Communication Address: -

T Uthayachandran 21,Samarpan Bungalows

Inside Samarpan Housing Society

Behind Raneshwar Temple

Vasna Road,

Vadodara -390012,

Gujarat India

Professional core Competencies

Management

Soft

Leadership

Communication

Collaboration

Strategic planning

Business insights

Project & Capex planning

Decision making

Mentoring

Empowerment

Critical Thinking

Empathy

Hard

Shop floor Management

Performance tracking

Lean thinking / deployment

Resource planning /control Turnkey Project management

Inventory management

Vendor development

Asset monitoring

Customer demand and supply

Financial planning and control

People management

Technical

Lean Manufacturing

TPM / TQM

Six Sigma (DMAIC, Dfss)

FMEA SMED & 8-D adaptation

Professional Skills

General

Plant Design / layout

Vendor selection and approval

Selection off machineries

Installation and commissioning of machineries

Purchase co-ordination

Supplier improvement

Customer orientation and Support

Business Analysis and way forward

Process oriented approach

Certificates Obtained

Lean Practitioner (PHILIPS university)

Six-sigma black belt (PHILIPS University)

ISO – IMS internal Auditor (TUV – India)

FMEA Practitioner (PHILIPS University)

TPM – Change leader (PHILIPS University)

Quality Circle facilitator (CII – Chandigarh)

Vendor Development (CGCHRM)

TQM – Change Pillar

(CII – Delhi)

Software Skills

MS Office (word / Excel / PowerPoint etc)

Cad Reading

SAP MM

Minitab

DCM

Scholastics

MBA – Operationmanagement- 2012

MK University Tamilnadu

M Tech – Ceramic -2000

Anna University (Regular) Tamilnadu

B Tech – Ceramic –1994

Ind Inst of Ceramic WB

Dip Ceramic – 1989 (Regular)

Govt Cer Tech Tamilnadu

Profile Summary

Dynamic and motivated professional with a proven record of generating and building relationships, managing Operation and projects from concept to completion.

“Performance Driven Professional” bringing in rare level business acumen and record of achievements developed in over 28+ years industrial experience in Continuous process industry like Glass, Refractories, Ceramic Fibres, Advanced Ceramic….

Certified Lean Practitioner, Certified Six Sigma Black belt, Certified ISO - QMS Internal Auditor by TUV, INDIA,,Project Management (Turnkey), Engineering / Technical Management and Plant / Operation Management

Professional Experience - Career Path

Technical Consultant – Glass / Ceramics / Refractories Jan’2020 onwards SUD S2 Technical Consultancy, Vadodara, GJ, India

Started own business trading and Technical services to serve for Mineral, Glass and Ceramics / Refractory industries

Key Roles and Responsibilities

oNew Business improvement support

oQuality improvement Business Proposal / Estimation / Project planning cum Execution

oTechnical support for Glass Quality improvement

oGlass furnace and Batch House design and other onsite support @ Project site

oInvolvement in Green / Brown project

oRaw material quality improvement’

oTrouble shooting on-site support for smooth production

Senior Manager – Operation / Manufacturing01/2010 to 12/2019Philips Lighting India Limited, Vadodara, GJ, India

Philips Lighting is a global market leader with recognized expertise in the development, manufacturing & application of conventional and innovative (LED) lighting solutions since last 125 year

Key Roles and Responsibilities

Glass Plant – Project and Operation & Administration

oNew Business Opportunities – Business Proposal /Estimation / Project Planning and Execution –Raw material Quality Management thru Vendor Resourcing / development- Customer Relations and satisfactions - Production planning and Process Improvements - P & L

Lean Manufacturing deployment

oTraining, Mentoring and Implementation to ensure good Compliance of Lean Core Competencies like VSM, QFD, FMEA, SIC, BIQ, MCRS, 5W+1H, JIT, FIFO, control plan, Mistake proof methods (Andan, Poka- Yoke) and SPC, CI etc

oCompliance of 6S policy and Adherence of SHE

oHazard and Risk Management (OSHAS)

oProductivity enhancement (VSM & Kaizen like)

oTPM (PM, AM) and Kaizen improvement

oPeople Development (Field Management program - CFT)

Manager – Production 09/2009 to 01/2010

Owens Corning India Limited, Mumbai, MH, India

Owens Corning is a global company that develops and produces insulation, roofing, and fiberglass composites

SrTechnologist– Project/ Production06/2006 to 09/2009

Crompton Greaves Limited, Vadodara, GJ, India

Crompton Greaves (CG) is an Indian multinational company engaged in design, manufacturing, and marketing of products related to Lighting, Consumer Durables, power generation, transmission, and distribution

Plant Manager – Technical / Operation/ Project09/2005 to 07/2006

Athi River Mining Limited, Nairobi, Kenya

Athi River Mining (ARM) Limited, Headquartered in Nairobi, Kenya, is a leading mineral extraction and engages in manufacturing and selling cement, Sodium Silicate;Minerals mining and processing

Deputy Manager – Project / Production 01/2005 to 09/2005

Neutral Glass India Limited, Kosamba, GJ, India

Neutral Glass & Allied Industries Pvt., Ltd. (currently Gerresheimer AG) manufactures of borosilicate glass containers and plastic products to pharmaceutical and healthcare industries worldwide

Deputy Manager – Technical / Project 01/2000 to 12/2004

Astral Glass P Limited, Igatpuri, MH, India

Astral Glass - Igatpuri Glass Container Plant manufacturers of Glass Container products to Cosmetic / Perfume industries worldwide

Shift Technologist – Production 01/1996 to 08/1998

Borosil Glass Works Limited, MM Nagar, Chennai, India

Borosil is the market leader for laboratory glassware and microwavable kitchenware in India. It was established in 1962 in collaboration with Corning Glass Works USA

Production Engineer– Material preparation 10/1993 to 01/1996

Cosmo Ferrites Limited, Jabli, Himachal, India

Cosmo Ferrites Ltd.,one of the leading manufacturer and exporter of Soft Ferrites, was established with its state of art manufacturing facility in the foothills of Himalaya.in 1986

Technical Assistant – R&D / Quality / Process Control 07/1989 to 10/1993

Carborundum Universal Limited& MMTCL, Ranipet,Chennai, India

Carborundum Universal Ltd (CUMI), a part of, Indian, Murugappa Group, is one of the largest and oldest conglomerates in India. CUMI is the leading manufacturer and developer of Abrasvies, ceramics, refractories, Ceramic fiber,aluminium oxide grains, machine tools, polymers, adhesives and electro minerals in India

Personal Minutiae

Date of Birth: 7th Jun 1967

Marital Status: Married

Dependents: Wife, Son, Daughter

Passport No;-K5762650

Expiry Date -14/06/2022

Current Location Vadodara, Gujarat, India

Languages Known

Tamil –R,W,S

English – R,W,S

Hindi – R, S

Gujarati – R

Kannada - S

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