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Engineer Engineering

Location:
Madurai, Tamil Nadu, India
Posted:
August 06, 2020

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Resume:

Objective:

To attain a position of excellence in Engineering Industry and wish to work in a challenging and creative environment, with strong zeal towards achievement of goals. Engineering, Management field presents a wide array in this aspect.

Professional Profile:

Graduate Engineer with Fourteen years* of professional experience in Instrumentation and Control field aspects such as Construction, Pre-commissioning, Commissioning and Startup in Oil, Gas, Refinery and Petrochemical industries.

Job Synopsis:

Experience in the Central Processing Facilities, Gas Terminal Units, Pipe line & Well Head and Refinery Projects such as Construction, Testing & Commissioning of Field Instruments with Distributed Control Systems (DSC), Safety Instrumented System (SIS), Emergency Shut Down Systems (ESD), Programming Logic Controls (PLC) and SCADA.

Calibration, Installation, Pre-commissioning, Commissioning and Start-up of all the types of field instruments as per specification (GASCO, SABIC, Saudi Aramco, Sadara, Emirates Global Aluminium, AGIP KCO and OGC).

Review of Process & Instrumentation Diagrams and Preparation of FEED packages.

Reviewing of all contract related technical documents and co-ordinate with client in resolving technical and contractual issues.

Preparing and review ITP’s and Method of Statement as per project specification.

Preparation of purchase specifications / purchase order for all type of field instruments.

Liaise with Client QA/QC for the inspection and approval of the Construction & Commissioning activities as per ITP’s.

Assisting with Engineering review and approving in the instrument design, technical support to the client, contractor and vendors such as preparing the instrumentation master list (I/O list), BOQ materials, Bid, Change Request, P&ID and As-built the changes.

Reviewing detail engineering activities such as;

oPreparation of Input / Output List, Alarm Trip schedule, datasheet for transmitters, valves and Fire & Gas instruments.

oErection of Distributed Control System such as installation of Control Panels, I/O panels, Marshalling panels, Battery banks, Power distribution panels and Building Fire Alarm panels.

Planning and implementing instrument construction activities such as;

oInstallation of ducts and cable trays, impulse/ pneumatic tubing.

oCable laying, glanding and termination as per client specification.

oPreparation of layouts and instrument hook-up drawings.

oInstallation of Field instruments (such as transmitters, valves, pressure & temperature gauges)

oInstallation of analyzer shelters and instrument equipment shelters.

Participating in Mechanical Completion walkdown prior to handed-over to commissioning.

Preparation for ISO auditing.

Material Selection, Material Procurement & choosing Vendor.

Insurance & Critical Spares Maintenance in SAP system.

Working as Single Point of Contact (SPOC) in the both Construction and Commissioning activities.

Performing Factory Acceptance Test, Site Acceptance Test. Prepares simulations, test scenario and test documentation related with F.A.T and S.A.T.

To implement and testing a wide range of I/O in both types such as HART conventional and Foundation field bus communications via Modbus or Profibus with control functions, interlocks, sequences, operator interface and other control components on DCS, PLC and SIS / ESD.

Preparing, reviewing and approving of Instrumentation & Control Procedures, Method of Statements, ITP’s such as Installation, Pre-commissioning, Commissioning and Start-Up.

Performing loop check, logic check, Cause & Effect check and Control Narrative checks.

Working as an Instrument maintenance engineer from the start-up to warranty period for plant.

Facilitating the Operator by Generation of New graphics that reduce the operator time of work during critical Plant Conditions.

Performing Performance test for the Compressors such as Nitrogen and Air.

Preparation of vendor call –out report and following the problematic activities with vendor at site as per necessity of the project within budget.

Configuring in the flow transmitters such as Vortex, Coriolis, Magnetic field / DCS.

Calibration of the switches such as pressure, temperature, flow and level as per specification.

Main Interface with customer & End User for Technical & Contractual issues.

Approving the contractors PTW and LOTO systems.

Promote Project HSEQ rules in Construction and Commissioning activities.

Ensure availability and arranging of materials during Construction, Commissioning and Start-Up phases.

Control System Exposure:

DCS and Safety System:-

Honeywell EPKS – C300 and C200 Controllers.

Yokogawa – Centum CS3000.

ABB – 800xA

Foxboro

Programmable Logic Controllers:-

Allen Bradley - RX logics 5000

Siemens Simatic S7 - 400

Triconex – Turbine Driven Gas Compressor.

Machine Monitoring System:-

Bentley Nevada – 3600, 3500 and 3000 (Steam turbine and Pumps – over speed protection system).

Triconex 310SV turbine controller.

Fire and Gas System:-

Tyco.

Det-Tronics.

KIDDE.

Experiences

9. Project Shalala Liquefied Petroleum Gas

Current Employer Petrofac International - EPCCM

Engineering Petrofac Engineering

Client Oman Gas Company (OGC) - Oman

Designation Commissioning Engineer – Instrumentation and Control

Duration Oct 2019 to Till date

8. Project Al Taweelah Alumina Refinery - Abudhabi

Previous Employer Bechtel Petrofac Joint Venture (BPJV) - EPCC

Engineering Bechtel Engineering

Client Emirates Global Aluminum

Designation Commissioning Engineer – Instrumentation and Control

Duration Dec 2017 – July 2019

7. Project Propylene Oxide Plant – Saudi Arabia

Current Employer Tekfen Construction and Installation Co. - EPCC

Engineering Foster Wheeler Engineering

Client Sadara (Saudi Aramco & Dow Arabia)

Designation Lead Construction Engineer - Instrumentation and Control

Duration Jan 2015 – Oct 2016

6. Project South Yoloton Gas Field Development Project – Turkmenistan.

Current Employer Petrofac International Limited - EPCCS

Engineering Petrofac Engineering

Client Trukmengaz

Designation Commissioning Engineer – Instrumentation and Control

Duration SEP 2012 – June 2014

5. Project Nitrogen Generation and Injection – Abudhabi.

Employer Punj Lloyd Limited - EPCCS

Engineering Punj Lloyd Engineering

Client AbuDhabi Gas Industries Limited- GASCO

Designation Lead Construction Engineer - Instrumentation & Control

Duration Dec 2010 to Sep 2012

4. Project Kasaghan Field Development Experimental Program – Kazakhstan.

Employer Punj Lloyd Limited - EPCCS

Engineering Punj Lloyd Engineering

Client AGIP KCO (North Caspian Operating Company) - Italy

Designation Senior Construction Engineer - Instrumentation and Electrical

Duration Mar 2010 to Nov 2010

3. Project Saudi Kayan Olefins Project - Saudi Arabia

Employer Kellog Brown & Root – EPCCS (Contract via NSHC)

Engineering Kellog Brown & Root

Client Saudi Basic Industries and Corporation (SABIC)

Designation Commissioning Engineer – Instrumentation and Electrical

Duration Nov 2008 to Feb 2010

2. Project Tasnee Ethylene Cracker Project-Saudi Arabia

Employer Samsung Engineering – EPCC (Contract via NSHC)

Engineering Samsung Engineering & Linde Engineering

Client TASNEE (National Industrialization Company)

Designation Commissioning Engineer – Instrumentation and Control

Duration Oct 2007 to Oct 2008

1. Company Metro Water - India

Designation Instrumentation Maintenance Trainee

Duration Jun 2006 to Sep 2007

Job Responsibilities:

Conversant with Preparation, Verification, Review, Approval and Implementation of the Engineering technical queries in ITP’s, Instrument index, I/O Schedules, Inter-connection diagram, Marshaling cabinet & Junction box wiring diagram, P&ID’s, Hook-up diagrams, Loop diagrams, and datasheets for all DCS, FGS and ESD system.

Monitoring over-all construction activities such as Cable laying, Installation of Stanchion, Field Instruments, Junction Boxes, Marshalling Panels, I/O Controller Panels and vendor skids as per specification.

Planning and Co-ordinate with construction teams, QA/QC teams for completing the project as per schedule.

Performing Serial / Mod bus communication test.

Troubleshooting the total integrated system (SIS, PLC, SCADA ) and its I/O modules

Troubleshooting of main and redundant Profibus / Modbus communication between Remote Terminal Unit buildings / Local Equipment Rooms and the Control room.

Verifying and approving the vendor documents such as datasheets, PID, layouts, etc. as per specification.

The work will involve liaise with design teams, suppliers, subcontractors, installation teams to ensure that equipment /plant and processes are as per specification.

Preparing Scope of Work and ensure the availability of Control System equipment’s such as Controllers, I/O cords, FTA, Cables and etc.

Preparing the Purchase Order of the instrument such as transmitters, valves, tools & test equipment’s and other instrument & control related equipment as per specification.

Providing support to planning team for the vendor Scope of Work, vendor activities and work duration.

Calibration, Installation, Commissioning and Trouble shooting for all type of field instruments such as transmitters, (Rosemount, Yokogawa, Honeywell, Endress & Hauser, ABB,…) Control and ESD valves,(Fisher, Orbit, Process Emerson, etc.) Motorized valves (Rotork, Auma, etc.).

Planning for the day to day activities and responsible for completions as per project schedule.

Participate the meeting with client and discuss about the project issues and work progress.

Verifying Installation of Cable trench, Control cable, Earthing cable, Multi-pair Instrument cable and Electrical cable.

Installation and Commissioning of Fire & Gas instruments (Toxic gas detectors, Flammable gas detectors, etc.).

Performing Motor Control loops. Calibrating and adjusting the dosing pumps.

Construction & Commissioning of Local Equipment Room (L.E.R) / Remote Terminal Unit (R.T.U) buildings.

Calibrating and Commissioning of temperature proximity elements, vibration proximity elements in Machine Monitoring System.

Calibration, Installation and Maintenance of pressure gauges, temperature gauges and level gauges.

Installation and Commissioning of Radar level Transmitters & D.P type level transmitters.

Calibrating, Commissioning and Maintenance the analyzer transmitters such as pH, conductivity, ORP, H2S, CO2 and acid concentration.

Inspection and installation of all the field instruments as per specification.

Installation, testing and Pre-commissioning for the following equipment’s;

Instrument Equipment Shelters for Gas and Oil valve stations.

SCADA, Marshaling / RTU, Fire and Gas, Telecom / CCTV panels.

CCTV, Fire & Gas instruments.

10 KV / 400 V Power transformers.

400V / 690V Switchgear, UPS, Batteries & Battery panels. HVAC, Out-door & In-door Lighting.

The work will involve liaising with design teams, suppliers, subcontractors, installation teams to ensure that equipment /plant and processes are as per specification.

Actively participate in project meeting with clients, vendors and contractors.

Conducting daily progress meeting and status with sub-ordinates and sub-contractors.

Achievements: -

Uploading the RX logics 5000 PLC program and commissioned the packages.

Uploading the Siemens Simatic S7 – 400 PLC program and commissioned the packages.

Commissioned the Utilities, Compressor unit, Burner Management System (BMS), In-let facilities system, Sulphur Recovery Unit, Flare system, Fuel gas system. Packages such as Water treatment, Waste water treatment, Thermal Oxidizer, Clause Air blower, Bentley Nevada speed protection system.

Personal Profile:

Permanent Address : 3/543 Sundara Raja Pattinam,

Paramakudi (623707) - Tamilnadu - India

Date of birth : 30-06-1984

Passport No. : P0058875

Languages known : English, Tamil, Hindi, Malayalam and Russian.

Holding driving license : India

Mobile : +91-995**-*****

Skype ID : abdulplz

Declaration

I assure you that the information provided above are in the complete of my knowledge and belief.

Place & Date:

(ABDUL RAHMAN)



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