Mechanical Engineer Design

KABILAN.B

Email: **********@*****.***

Phone: +91-950*******

OBJECTIVE:

I have a great passion for automobiles and looking forward to work in a challenging environment where I can fully utilize my engineering and analytical skills, facilitating growth of the organization and to grow with it.

PROFESSIONAL SUMMARY:

Mechanical Engineer with 7.5 years of experience in Designing Brake & Actuation system for Heavy Commercial vehicles.

Having experience in UG NX (11.0), Team Centre PLCM, Ideas, AutoCAD, Basic of CATIA V5 & Solid Works

Good knowledge Geometric Dimensioning and Tolerancing (GD&T), DFMEA, Stack calculations.

3-D Scanning and analysis (Geo-Magic).

WORK EXPERIENCE:

Role : Design Engineer (R&D)

Duration : June 2012 to present

Organization : Brakes India Private Limited, Chennai, India Brakes India, a joint venture between TVS Group and ZF (TRW) automotive, is a leading producer of automobile brake system in India. Established in 1962 Brakes India Private Ltd caters more than 70 leading automobile OEMs. PROJECTS WORKED:

Micro Simplex Master Cylinder concept for Hydraulic Brake:- Compact and reduce the length of master cylinder with same stroke. Create all sizes of master cylinder assembly.

Micro simplex master cylinder Concept generation, Design optimizations, stack calculations, 3D modelling, packaging studies, DFMEA Preparations, Part Development, Validation, Vehicle fitment study.

Dual Ratio concept for Vacuum Booster:-

Dual ratio booster for different applications. This concept is reduce the pedal effort and increasing the performance of booster.

Dual ratio concept Generation, Design optimizations, stack calculations, 3D modelling, packaging studies, DFMEA Preparations, Part Development, Validation, Vehicle fitment study.

Drum Brake to Disc Brake Concept for Heavy Commercial Vehicles:- To increase the performance, reduce the noise level, Compact size, Cost reduced, easily maintenance, avoid overheating & over all weight reduced. Concept data sheet Generation, Design optimizations and stack calculations, 3D modelling, packaging studies, DFMEA Preparations, Part Development, Validation, Vehicle fitment study.

1st Vehicle launched – VECVL PRO 2049 (Truck)

2nd Vehicle level validation under progress – MTBD Passenger Vehicle

VSC - Master Cylinder Assembly concept for ESC:- To increase the oil flow rate at both primary and secondary circuits. Compatibility for ESC (ABS).VSC one of the tandem master cylinder. concept Generation, Design optimizations, stack calculations, 3D modelling, packaging studies, DFMEA Preparations, Part Development, Validation, Vehicle fitment study.

Common Remote Reservoir concept for Heavy Commercial Vehicles:- Common remote reservoir for both Clutch and Brake. To reduce the no of parts, cost reduction, Compact and easy to packaging. concept Generation, Design optimizations, stack calculations, 3D modelling, packaging studies, DFMEA Preparations, Part Development, Validation, Vehicle fitment study.

JOB RESPONSIBILITIES:

Interact with customer to understand the design requirements.

Do design calculation, Stack up and design iteration as per customer requirement. Prepare preliminary bill of material for new products for costing.

Prepare CAD models and customer acceptance drawing in customer requested format.

Preparation of detailed drawing of various child parts and assemblies for manufacturing using CAD software.

Communication with customers on technical issues, follow up with customers for quality related issues, deciding action plan in case of any ambiguity, implementing the course of action.

Communication with suppliers on technical issues, follow up with suppliers for quality related issues, deciding action plan in case of any ambiguity, implementing the course of action.

Prepare kit part list for release in co-ordinate with after-market department.

Take action on engineering action request, deviations & concessions, alteration, and short order for prototypes for development, testing and customer samples.

Involve design review for new product and design changes.

Prepare project file and related documents as per IS requirements. Provided clearance for SIR (Sample Inspection Report) for the project.

Providing proto samples to testing team and take up design changes based on test results from vehicle testing, Dyno testing and hydraulics testing team.

Benchmarking of competitor products and enhance current product.

Prepare and update TGW & TGR (Thinks Gone Wrong & Thinks Gone Right).

Benchmarking of competitor products and enhance current product.

GOOD KNOWLEDGE IN:

Knowledge on Geometric Dimensioning and Tolerancing (GD&T).

Knowledge on Design Failure Mode and Effects analysis (DFMEA)

Knowledge in Brakes and Brake Actuation System.

GENERAL OBJECTIVES:

Packaging and Digital Mock Up study for S-CAM Brake, Caliper Assembly, Hydraulic brakes, Reservoir, Valves, Hoses, Parking Brakes, & Actuation System.

2D drawing files create for production as per manufacturing requirements by using NX UG.

Departmental objectives doing VA/VE activities, internal coordinator, Internal Auditor

& Program organizer.

Responsibility for M/s MTBD & M/s SML Customers. PERSONAL SKILLS:

Design software : NX UG, Ideas, Geo-Magic, AutoCAD Basic of CATIA V5 & Solid Works

Drafting software : NX UG, NX Ideas, CATIA V5, Solid Works & AutoCAD

PLCM : Team center PLM.

Knowledge in SAP, MS-EXCEL, POWERPOINT, WORD.

ACADEMIC PROFILE:

Bachelor of Mechanical Engineering at Sathyabama institute of Science technology, Chennai with Cumulative Grade point Average 8.52 – Deemed to be University May 2019.

Diploma in Mechanical Engineering at Ponnaiyah Ramajayam Polytechnic College, Kumbakonam with 92% - DOTE June 2012.

10th standard at Town Higher Secondary School, Kumbakonam with 79.8% - SSLC June 2009.

PERSONAL DETAILS:

NAME : B.KABILAN

DATE OF BIRTH : 17.12.1992

FATHER NAME : R.BASKARAN

SEX : MALE

MARITAL STATUS : SINGLE

NATIONALITY : INDIAN

LANGUAGE KNOWN : TAMIL, ENGLISH

PASSPORT No. : L2569555

DECLARATION:

I hereby declare that all above furnished details are true to best of my knowledge and belief.

DATE: Yours Faithfully,

PLACE: (B.KABILAN)

Contact this candidate