Manager Production

D. GOPALAKRISHNAN

Contact: 999-***-**** E-Mail: *****.******@*****.***

PROFILE SUMMARY

A competent professional over 12 years of experience in:

Shop Floor Handling Production control Purchase & Logistics

Resource Management Vendor handling Customer communications

Previously associated with Ashok Leyland Ltd., Hosur as Assistant Manager

Currently working with M/s.Gayathri Enterprises,Hosur as Manager (Manufacturers –Tier 1&2 supplier to OEM’s)

Gayathri Enterprises are into manufacturing machined/turned parts and catering mainly to Railways, Automotives and other commercial products like printers, Textile machinery parts etc.

Handling entire unit from production of the part to delivery of the part to the customer. (Production,Quality,Purchase Logistics, Customer handling & Other commercial activities)

Demonstrated excellence in working on production initiatives, thereby meeting the targets & saving annual costs

Proficient at executing good safety and health improvement practices for providing them with a safe working environment

CORE COMPETENCIES

Production Operations

Handling Team size of 4 supervisors (including production & Quality) and 30 associates

Conducting sunrise meetings every day to review the production & Quality

Take necessary Corrective actions and

Motivate the associates and staffs for productivity improvement and safe work conditions

Ensures safety of the operators and monitors PPE are used effectively wherever required

Monitoring accidents at work premises and acts toward zero accident

Quality Assurance

Immediate Response for customer complaints and take corrective actions

Practicing standards with key emphasis on improving quality

Conduct GEMBA meetings (CFT) at the shift beginning and end of the shifts.

Responsible for calibration of all the instruments and devices available with us

Conducting periodic quality audits (Internal audit for process and product)

Work closely to reduce the rework and rejection percentage by terms of POKA YOKE and 7 QC techniques

Assembly Line Activities

Undertaking efforts for the reduction of line–rejection rate, rework & other costs using statistical approaches

Implementing corrective & preventive actions to resolve problems related to Assembly Line

Team Management

Incorporating bonded teamwork and managing healthy environment

Organizing the orientation / induction programme for each employee at the beginning of work operations

Taken part in problem solving procedures, counselling for issues, and management and supervisor training

To monitor the operators attendance and improve the efficiency

To Monitor Emergency Management And Response activities in the shop floor

Customer relationship:

Coordinate with the customers from receiving Purchase orders to delivery of the product

All communications with the customers by mail and oral

Immediate response to the customers in terms of delivery & other customer complaints

Take actions regarding closing of customer complaints and make necessary CAPA.

Purchase & Logistics:

Taking care of Purchase activities with a supervisor reporting to me

Responsible for purchasing Raw material, Tools & Consumables, Instruments & Gauges

Supplier Evaluation monitoring for their performance in terms of Quality & Delivery

Supplier audits at scheduled intervals for monitoring their performance

New vendor identification for existing parts as a contingency measures and also to have a better comparison

Of Quality, Cost and delivery parameters.

Subcontract follow up for special processes involved like plating, welding, heat treatments etc..

Drawing understanding and new product development:

Actively involves with the team during any new product development from the customer

Able to study the engineering drawing and could discuss with the production team during

Coordinate with all necessary tooling and other supports like consumables and special gauges and instruments for the development part.

Marketing:

Responsible to find new customers to improve our business base.

Send our company’s profile and all our facilities to new customers and continuous follow-ups to get the new orders

To send lowest and reasonable RFQ’s to the Customers

To drive for sample products to get approved from the customer

Work closely to get the sample orders into regular Purchase Orders

ORGANISATIONAL EXPERIENCE

February 201 4 – Till Date Gayathri Enterprises

August 2007 – November 2013 Ashok Leyland Ltd., Hosur

Key Result Areas

Mentoring a team of 4 supervisors and 30 asscoiates

Undertaking shop floor management and skill improvement initiatives by executing significant aspects of Lean Manufacturing

Identify new process and methods for reducing the cycle time and process cost

Responsible for Quoting price (RFQ’s) for any new enquiries from the customers

Immediate response to customers in terms of any enquiries, customer complaints, rework and rejections.

Conducting the Quick Response Quality/Production Control Meetings to discuss feedback of the team and exercising improvement measures

Authenticating the tools used in new projects

Executing Gauge / Instruments Calibration System

Performing inline & outflow defects analysis using Quality Control tools like Fish Bone Chart and 5-Why Sheet to resolve day to day problems

Commencing cost reduction projects to reduce rejections and ensuring zero defect products using SPC TQM, Kaizen& 5S Techniques

Engaging in the exploitation of all quality procedures related to TS16949

Prepared daily, weekly and monthly MIS Reports

Highlights

Identified new customers and increased the production Turnover

Identified new suppliers for Raw materials, tool & consumables in order to speeden up the delivery, reduce the operating cost and minimise the rejections.

Worked as a team member of EMS and TS Documentation and ensured that all plant processes were compliant with statutory regulations and standards

Well versed in handling IR situations and sort it out without affecting the production

EDUCATION

2007 PGDCA from Tamil Nadu Open University, Salem

2007 D.M.E. from The Thiagarajar Polytechnic College, Salem, DOTE with 95%

2004 12th from Gugai.Hr.Sec.School, Salem, State Board with 88%

2002 10th from Gugai.Hr.Sec.School, Salem, State Board with 94 %

IT SKILLS

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AutoCAD and MS Office

PERSONAL DETAILS

Date of Birth: 10th March, 1986

Permanent Address: 7/89, Sithi Vinayagar Koil Street, Ammal Eari Road, Dadagapatty, Salem – 636006

Present Address : 2/291 Annai Sathya Nagar, Mookondapalli, Hosur 635126

Languages Known : Tamil, English, Hindi and Kannada

Marital Status : Married

Children : 01 daughter (05 years old)

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