Engineer Welding

QC WELDING/GRE INSPECTOR

Name : Omprakash Middi

Mobile : India: +91-996*******

Email : *************@*****.***

Carrier Stage : Experienced

Experience level : 8+ Years

Skills:

Skilled In AUTOCAD, HYPERMESH, PRO-E and ANSYS

Engineering drawings/standards

Project management skills

Strong team player

Good Multitasker

Good communication skills

Computer proficient

Customer relationship building

Professional Trainings & Certifications:

ASNT Level – II in

Radiography Testing

Magnetic Particle Testing

Penetrant Testing

Ultrasonic Testing

Visual Testing

Radiography Test Film Interpretation

CSWIP 3.1 – Welding Inspector

Certificate No.: - 303254

Expiry Date: - 29 June 2022.

Additional Training Courses:

Undergone In-Plant training in Integral Coach Factory, Chennai

HSE Induction

H2S Awareness & Escape (SOUR)

10”GRE Training at site by FPI Vendor.

Present Experience:

Role: QC GRE Inspector, Nov.2019 to Jan.2020. (Turn around)

Contractor: Arabian Industries Projects, Harweel,

Client: Petroleum Development of Oman (PDO)

Company: Industrial Quality Services (IQS-Muscat)

Job Responsibilities:

Incoming material inspections of pipes & fittings as per the PO & CPI vendor procedures.

Witnessing & inspect the calibration of pipe spools with the CPI-FSE Engineer.

Inspect the storage of adhesive material at store & site.

Identifying GRE line Tags no’s in site as per the AFC & photo.

Inspection of the Adhesive bonding joints & Lamination joints as per CPI vendor procedure.

Co-ordination with the Clients for inspection. Inspect the post-padding done on GRE.

Witnessing the Curing of joints after bonding as per the vendor procedure.

Witnessing & inspection of final bolt torquing & sequence of GRE Flange joints to Steel Flange as per CPI vendor procedure.

Witnessing the GRE spools for hydro test with client.

Preparation of final documents for test pack.

Verify that the calibration status of inspection & test equipment being used are valid.

Notifying any non-conformance during site inspection and recommending corrective measures to QA/QC Engineer.

Train the site supervisor on QCP & Vendor procedures.

Career Experiences:

No. 1:

Role: QC Welding Inspector, Oct.2019 to Nov.2019. (Turn around)

Contractor: Special Technical Services LLC (STS - Sohar)

Client: Oman Oil Company S.A.O.C (ORPIC – Sohar Port)

Company: Industrial Quality Services (IQS-Muscat)

Job Responsibilities:

Make sure the AFC drawings are available on time before start of construction activities.

Raw material inspection carried out as per Codes, standards and applicable Orpic specification.

Identification of materials as per codes, verifying the Test certificates as per applicable codes, standards & specifications.

Inspection carried out for welding consumables, review the test certificates as per code and standard, conducting the tests as per requirements.

Inspection carried out for welding activities before, during and after welding.

Maintaining the Welders continuity records and welding parameters monitoring records per welder per WPS wise.

Conducting Radiographic testing and Review the Radiographs for Welded joints as per ASME B31.3.

Evaluation of Radiographs and offer to the Client and Third Party Inspector.

Witnessing the various Non-destructive tests like UT, MPT, PT, and PMI. Conducting Hardness testing for welds and base metals.

Conducting & Witnessing the Hydro test for Tie-Ins as the Orpic Procedures.

Witnessing the Heat Treatment as per WPS and reviewing the Charts and submit the PWHT chart to Clients for review and acceptance.

Preparing the documents as per Quality Control Plan and attach all documents in Test Pack, to submit Client for verification purpose.

Submitting the Final Dossier to client.

No. 2:

Role: QC GRE Inspector, Apr.2019 to Sep.2019.

Contractor: Seeh Al Sarya Engineering LLC (SAS)

Client: Petroleum Development Oman (PDO)

Company: Industrial Quality Services (IQS-Muscat)

Job Responsibilities:

With Future Pipe Industries LLC (Greater Taliah Surface Development Phase 3 Projects).

Training on 10” GRE Adhesive bonded & Lamination Joints.

Incoming material inspections of pipes & fittings as per the PO & FPI vendor procedures.

Training & Qualification of Inspector, supervisor, jointers.

Witnessing & inspect the calibration of pipe spools with the FPI-FSE Engineer.

Inspect the storage of adhesive material at store & site.

Inspection of the Adhesive bonding joints & Lamination joints as per FPI vendor procedure.

Co-ordination with the Clients for inspection. Inspect the post-padding done on GRE.

Witnessing the Curing of joints after bonding as per the vendor procedure.

Witnessing & inspection of final bolt torquing & sequence of GRE Flange joints to Steel Flange as per FPI vendor procedure.

Witnessing the road crossing hydro test as well as final hydro test and pigging operation before hydro test.

Preparation of final documents for test pack.

Verify that the calibration status of inspection & test equipment being used are valid.

Notifying any non-conformance during site inspection and recommending corrective measures to QA/QC Engineer.

Train the site supervisor on QCP & Vendor procedures.

No.3:

Role: QC Welding Inspector, Oct'2017 to Mar. 2019,

Client: TCI Sanmar Chemicals S.A.E, Egypt,

Company: Alpine Technical Services, Chennai.

Job Responsibilities:

Conducting Raw material inspection as per Codes, standards and applicable TCI Sanmar specifications.

Identification of materials as per codes, verifying the Test certificates as per applicable codes, standards & specifications.

Inspection carried out for welding consumables, review the test certificates as per code and standard, conducting the tests as per requirements.

To carry out inspection in the shop floor and field as per Quality Control Plan, Approved Drawings, WPS and giving clearance for welding.

Inspection carried out for welding activities before, during and after welding.

Welders Performance Qualification in accordance with code requirements under TCI Sanmar and document the same.

Providing training to welders as need to meet production needs.

Maintaining the Welders continuity records and welding parameters monitoring records per welder per WPS wise.

Review of WPS, check the variables with respect to WPS and maintain related documents.

Maintaining the Defect analysis for job and welder wise.

Conducting Radiographic testing and Review the Radiographs for Welded joints as per ASME B31.3.

Witnessing the various Non-destructive tests like UT, MPT, PT, PAUT and PMI. Conducting Hardness testing for welds and base metals.

Witnessing the Hydro test for all Piping’s.

Preparing the documents as per Quality Control Plan and attach all documents in Test Pack.

Witnessing the Heat Treatment as per WPS and reviewing the Charts and submit the PWHT chart.

Arranging the Calibration of Welding equipment’s, Gauges, Recorders, and baking ovens.

Witnessing of Strength test, Leak test, Dew point and Nitrogen Leak test & Purging for piping’s before commissioning.

Submitting the Final Test pack and commissioning the system.

No. 4:

Role: QA/QC Engineer - Piping, Nov'2016 to May'2017,

Client: Reliance Industries Ltd. Jamnagar, Gujarat,

Company: Alpine Technical Services, Chennai.

Job Responsibilities:

Offering the loop file to reliance QMD to check the loop line physically.

Loop checking carried out as per loop file in various locations.

Punching & Support modifications check to be cleared as per the Iso’s.

RT film interpretation as per standard.

Reviewing the NDT reports like LPT,UT,RT

PMI to be carried out parent metal & joints specified as per standards.

Hydrotest witness and clearance from O & M reliance.

Test pack preparation and get clearance from reliance QMD.

No. 5:

Role: QCI-GRE/Material, Dec.'2012 to Jan'2015,

Client: Petroleum Development Oman,

Company: AL TURKI ENTERPRISES L.L.C, Muscat.

Job Responsibilities:

Step-wise Inspection as per QCP; like Material handling and storage, Verification of test certificate of GRE pipe, pre-padding, stringing, installation, field thread preparation, pigging, box up & hydro test.

Material inspections for damages like cracks, holes in pipe body & damages in factory thread, Material storage & handling.

Qualification of supervisor, jointer & helper. Inspect the storage of adhesive material at store & site.

Witness the field installation of pipe & field thread preparation as well as artificial curing of field thread. Inspect the field thread for damages like cracks, air pockets & chips.

Witness the installation of fittings like elbows, flanges, couplings & nipples. Inspect the sand bags placement on pipe in road crossing section during hydro test.

Co-ordination with the Clients for inspection. Inspect the post-padding done on GRE.

Witness the road crossing hydro test as well as final hydro test and pigging operation before hydro test. Preparation of document for test pack.

Verify that the calibration status of inspection & test equipment being used are valid.

Notifying any non-conformance during site inspection and recommending corrective measures to area engineer through QA/QC Engineer.

Train the site supervisor on CQP & QCP.

Responsible for any update in incoming material inspection & clearance.

Stacking the GRE pipes plain ground surface in 6&9 positions to avoid the contact damages.

Materials shall be stored separately accordingly to their class, materials & diameters.

Monitoring & maintaining the Cable drums, Transformers, GRE pipes, CS pipes protected with Tarpaulin’s sheet from the UV Radiation & wind dust.

Responsible for giving feedback to Manufacturer and take up any issue with related to material inward inspection.

Update the NCR status and follow up with vendor regarding any deviation noted contrary to the requirements.

Evaluating corrective & preventive action for the material non-conformity and communicate to client with reference to its intended application.

Allocation of Pipes, Fittings & Forgings to respective Drawing & Spool No.

Responsible for taking care of any design change in drawing and corresponding issue the material for construction/fabrication.

Providing feedback to Procurement & Project Management team, Senior Managers as to emerging QA/QC issues related to Material inspection

Material Traceability for all the materials.

Visual Inspection and making reports for any damage cause during the transportation.

Reviewing and verifying the Reconciliation list as well’s wise and the same to be submitted to Client.

Verifying the IMTE register for all the instruments like pressure gauges, recorders, electrical equipment’s & Instrument equipment’s.

Keeping & maintaining all the records up to date for Internal / External audits.

Witnessing the Hydro test for On Plot Piping & off Plot Pipelines.

Preparing the documents as per Quality Control Plan and attach all documents in Test Pack, to submit Client for verification purpose.

To submit test pack according to Client requirements, taking the Clearance from them for various jobs.

Witnessing the Heat Treatment as per WPS and reviewing the Charts and submit the PWHT chart to Clients for review and acceptance.

Arranging the Calibration of Welding equipment’s, Gauges, Recorders, and baking ovens.

Witnessing of Strength test, Leak test, Dew point and Nitrogen Leak test & Purging for On Plot Piping and off Plot Pipelines before commissioning.

Submitting the Final Test pack and commissioning the Wells.

Professional Qualifications/Education:

B.E. (Mechanical Engineering) from Panimalar Engineering College, Chennai, Anna University. Completed with 75.12% on 2010.

Personal Information:

DOB : 24-September-1986

PASSPORT NO : N3151892

VALID THRU : 17/09/2025.

Declaration:

I hereby declare that the above-mentioned are true to the best of my knowledge and belief.

Place: Oman

Date: (OMPRAKASH MIDDI)

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