Welding Project

CURRICULUM VITAE

Passport Details

Permanent Address

Driving License

Languages Known

Marriage Status

Countries Worked

Computer Skills

Total Experience

Z3946197, Issued at India, Valid until: 28-06-2027.

Date of issue: 29-06-2017,

56/ 88, Burma colony,

Thiruverumbur,

Tiruchirappalli, Tamil nadu, India-620013

Tel-0091-967-***-**** & 91-867*******

Valid Indian,

English, Hindi, Tamil & Malayalam.

Married

India, Singapore,Middle east & Kazakhstan (Onshore & Offshore)

WINDOWS XP, MS-DOS, Microsoft office, Auto Cad 2007.

More than 20 Years as a QA/QC Supervisor / Inspector -Welding & Painting

B.Tech in Mechanical Engineering (Final Year), India -2008 To 2011

Diploma in Mechanical Engineering (D.M.E.), India- 1996 TO 1999

A. INSPECTION

·CSWIP - 3.1 Welding Inspector Conducted by TWI UK (CSWIP CERT. NO: 336751).

- EXPIRY 22 03 2023

● B.GAS level 2 – CSWIP Painting Inspector - Conducted by TWI UK (CERT.NO 79402/2)

BGAS ID -585314; EXPIRY 03 10 2023

B. NDT (Level II)

•.ASNT Level - II in Radiographic Testing

•.ASNT Level - II in Magnetic Particle Testing

•.ASNT Level - II in Ultrasonic Testing

•.ASNT Level - II in Dye Penetrate Testing

C. OFFSHORE SAFETY SURVIVAL COURSES & CERTIFICATIONS:

1.BOSIET - Certif. No : SEF02046 ;Expire - August 2022 Opito Approved

2.H2 Basic - Certif. No :GTSC; 52519014140616214688; Opito Approved

1.BAHAMAS - Seaman book- SRB25850 ; Issue Date - 11 Aug 2011

2.Fire Prevention & Fire Fighting (FP/FF) - Certif. No: FPFF/B653/08

1.Personal Safety & Social Responsibility - Certif. No: PSSR/B862/12

Languages: Basic, C & C++ ect.

Packages: AutoCAD2007,

Tools ( MS Word, Excel, Access & power point)

More than 20 years working with leading oil & Gas petrochemical, Offshore yard fabrication & pipeline Laying Barge offshore, Riser and Tie in spool & Hook up installation, Jacket & Platform Installation as a QA/QC Supervisor / Inspector. Familiars with international standards like ASME, API, DNV-OS F 101, EEMUA 158, AWS D1.1& D1.8, ISO& OFFSHORE FABRICATION & INSTALLATION. During the past carrier I have under taken several key roles in QA/QC such as Development of welding and NDT procedures, Quality control and quality assurance plans for huge EPC projects, technical review of construction documents like construction procedures & work instructions in quality point of view and approving them when comply with codes, international standards and company specific requirements. Providing important technical inputs to the engineering drawings in regard of weld joints design and detailing. Coordination with all execution and related departments for qualification of WPS and Welders.

Bureau Veritas, ( UAE)

Duration: October 2016 - Till Date

Designation: Welding / Painting Inspector -ADOC TPI

Project -Hail Surface Facilities EPS Project

Contract : Tecnicas Reunidas -TR Abu dhobi

Sub-contractor- VMGL- Valentine Maritime Gulf

Activities:

The scope of work is from Hail Site terminal to Mubarraz island Project -Subsea Pipe Lines and midline -Tie ins

Bureau Veritas, ( UAE)

Duration: June 2016 - September 2016

Designation: Welding / Painting Inspector - ADMA TPI

Project -NASAR FFD PACKAGE -1

Contract : NPCC

Activities:

The scope of work is NASR PHASE II Field Development Project - Package -1 Subsea Lines and Riser &Tie in Spool Installation.

Job responsibilities as Welding / Painting Inspector

·Review of applicable Quality Plan & relevant procedure and Specification.

·Review and validation of inspection assignment documentation (Technical aspects, reference documentation, Calibration of equipment etc).

·Execution of Inspection Reporting including treatment of Non-conformities (NCR) and other applicable deliverables

·To checked the material and Welding Consumable handling and baking & welder qualification status.

·Ensure the proper Fit up and monitoring pre-heat, inter-pass temperature, welding parameters and verified as the WPS.

·Ensure the fabrication carried out as per approved drawing /Inspection test plans and Visual Inspection of welding completed Joints.

·Review and Interpretation of RT Film and endorse RT reports of Weld Completed Joints and witness the NDT activities (UT&MPI)

·To Monitoring the Repair and witness the further NDT activities and to advice the repair technique.

·To check the Humidity & Dew point environment condition, and Surface profile & cleanness and the salt content test with salt meter.

·To check surface profile and temperature before apply the liquid epoxy primer and wet film thinness of Primer coat.

·Monitoring the epoxy curing the temperature and Heat shrinkable sleeve HSS (3LPE) applied.

·To check the overlap and condition of HSS the monitoring the Temperature for Holiday test.

·Witness the Holiday test /Pin hole detection's and conform the coating condition.

·Review and witness all inspection reports on time and submit to related documents in QA/QC department

Saipem.eni ( S355 Pipe Laying barge - ANGOLA )

Duration: March 2015 - Till Date

Designation: QA/QC Welding Supervisor

Project - CONGO RIVER CROSSING (CRX) PIPELINE PROJECT

Client: CHEVRON

Activities:

The scope of work is 22" Segment C Repair and Installed of spool.

Saipem.eni ( S355 Pipe Laying barge - CONGO)

Duration: December 2014 - January 2015

Designation: QA/QC Welding Supervisor

Project - NENE LITCHENDJILI GAS DEVELOPMENT ( WP4/A)

Client: ENI CONGO

Activities:

The scope of work is SUBSEA PIPELINES Laying 12" ( 2" with piggy back ) - WP4/A) - 37.65

Saipem.eni ( S355 Pipe Laying barge - CONGO)

Duration: October 2014 - December 2014

Designation: QA/QC Welding Supervisor

Project - NENE PLATFORM INSTALLATION ( WP4/E)

Client: ENI CONGO

Activities:

The scope of work is Installation of Platform for NENE -WP4/E

Saipem.eni ( S355 Pipe Laying barge - CONGO)

Duration: September 2014 - October 2014

Designation: QA/QC Welding Supervisor

Project - CONGO MARINE XII BLOCK LITCHENDJILI GAS DEVELOPMENT

Client: ENI CONGO - DNV-GL

Activities:

The scope of work is SUBSEA PIPELINES Laying ML6-6" NENE Multiphase pipeline ( WP4/D) - KP 17.136

Saipem.eni ( S355 Pipe Laying barge - Angola)

Duration: January .2014 - June 2014

Designation: QA/QC Welding Supervisor

Project - MUFUMEIRA SUL PROJECT SUBSEA PIPE LINES (EPCI-2)

Client: CABINDA GULF OIL COMPANY -Chevron

Activities:

The scope of work is fabrication of Pipeline Laying the SUBSEA PIPELINES EPCL-2 PL 01-18" Oil Export -Malongo South Jetty / PPP PIPELINE 18"-2" CWC OE / 18"-3" CWC OE .

Job responsibilities as Welding Supervisor:

vMaintain the all calibration certificate records for all welding equipment's related.

vInspecting the fit up preparation & Fit up,alignments and cleanliness of welded joints.

vTo verifying welding parameter, consumables record and consumable baking as per the client procedure

vMonitoring the welding activates and weaving, sequencing of pass welding etc

vVisual inspection of completed joins & record and monitoring the re-welding procedure in repair Joint

vPreparation of weld maps, maintaining of weld records.

vConducting welder qualification tests (WQT) and prepare the mechanical test pieces & witness and test

vPreparation of welder performance and evaluation of percentage of repairs and maintaining NDT records

vMaintaining of all inspection reports and related documents in QA/QC department

M/s. ER-SAIPEM - Kazakhstan (Offshore)

Duration: July .2008 - October 2013

Designation: QA/QC Welding &Painting Supervisor/ Inspector

Project - KASHAGAN DEVELOPMENT PROJECT – D-ISLAND KAZAKHSTAN

Client: AGIP KCO & AKER SOLLUTIONS

Scope of the Work:

The scope of work is fabricating the Hook-up Pipe rack, Piles, Flares, Offshore yard platforms and modification the Pipes in Kashagan development project.

Job responsibilities as Welding & Painting :

vReview of welding data books, witness of hydrostatic tests, issuance of punch lists, pre commissioning inspection of mechanical items, issuance of acceptance reports etc.

v Preparing and implementing Inspection Test Plan and Method Statement for various activities involved in the construction of Petrochemical Plant as project specification & relevant International Standards and getting approvals from the client.

v Coordinate in conducting Quality Audits, finding the Non conformities and suggesting corrective action to resolve.

v Performing Welding Procedure Qualification Record (PQR) in case of variation in the essentials variable with existing PQR, as per international standards and additional requirement of client.

v Preparing welding Procedure Specification (WPS) with relevant qualified PQR for the particular projects

v Performing Welder Qualification Tests for various welding procedure specifications as per ASME section IX and ASME B31.3, API 1104, AWS D1.1 etc.

v Coordinating with client inspection department at various stages of fabrication activities and getting approval.

v Conversant with International Codes like ASME section II, V, VIII, IX, ASME B31.3,AWS D1.1, API 1104,API 650, ISO 5817, API 5L etc.

vResponsibility includes monitoring performance appraisal of QC inspectors.

vCoordinating with Material Controller for Incoming Inspection of varies steel materials, consumables, tools and equipments etc. with relevant documents like material test certificates. If required performing mechanical test and chemical analysis in order to confirm as per project specification and relevant International Standards.

v Carrying out the welding inspection before, during and after welding operation as per approved test plan, relevant engineering drawing, international standard and project specification

v Welding inspection of various piping materials like duplex stainless steel, low temperature carbon steel, stainless steel, internal coated piping using with coated sleeve pipe which protects the corrosion of weld area.

v Witness the Hydrostatic test, pneumatic test, Pressure test and vacuum test as per project procedure.

v Maintain the latest version of all contracts documents, drawings, specifications and International standards.

v Calibration and documentation of measuring instruments, gauges, and equipments etc.

v Inspection and witnessing of cathodes protection system used in the onshore facilities, which includes piping system,

pipeline, and storage tank etc.

vPreparation of Test Packs individual system wise, which includes material certificates, welding history records, NDT reports, equipment & installation and alignment report, CP reports, electrical installation report, compiling sub - contractors documents, coating reports, hydro test reports, pneumatic test reports, pressure test reports etc, and getting client's approval.

vPainting inspection in Piping:

v Reviewing Inspection and Test Plan, Method Statement, Quality Control Procedure, Painting procedure etc.

vWitnessing Painting procedure and applicator qualification test as per project specification.

v Inspection of surface preparation from abrasives like coal slag, Garnet etc. prior to painting.

v Ensure the environmental conditions like Relative humidity, Dew point and Steel surface temperature etc.

v Ensuring the surface profile as per project specification.

v Ensuring the allowed salt contamination by Salt Contamination Meter as per project specification.

v Inspection of Inorganic Zinc silicate by MEK solvent rub test according to International standards.

v Inspection of mixing, thinning and application of painting as per Inspection and Test Plan of the project.

v Ensure the dry film thickness and over coating interval before subsequent scheme painting.

v Reviewing daily painting reports.

vCoating inspection in Pipeline:

v Reviewing Inspection and Test Plan, Method Statement, Quality Control Procedure, Coating procedure etc.

v Witnessing Coating procedure and applicator qualification test as per project specification.

v Inspection of surface preparation from abrasives like coal slag, Garnet etc. prior to painting.

v Ensure the environmental conditions like Relative humidity, Dew point and Steel surface temperature etc.

v Ensuring the surface profile as per project specification.

v Ensuring the allowed salt contamination by Salt Contamination Meter as per project specification.

v Inspection of application of Fusion Bond Epoxy on field joint by force curing.

v Inspection of installation of Poly propylene (3LPP) Heat Shrink Sleeves of Canusa-CPS (GTS-PP-Wrapid sleeve) on girth-welded joints of main oil transfer lines and CanusaTube on Gas injection pipelines.

v Inspection of the coating integrity by portable High voltage DC holiday detector (SPY-Model 790).

v Inspection of coating adhesion by peel strength test.

M/s. Astaldi Arabia Ltd, Qatar.

Duration: July.2007 - April 2008

Designation: QA/QC Inspector

Client : Snamprogetti - ENI GROUP

Scope of the Work:

This is expansion project of Qatofin LLDPE Project ( Linear low density poly ethylene) Many pipe lines covering this project Minimum size 2" to Maximum size 48" in different materials like carbon steel, stainless steel, RTR Piping & GRP/GRE Piping.

Work Details and Job responsibilities:

vWarehouse incoming materials inspection and verification of materials to requirements.

vConducting welding procedure qualification tests and maintaining procedure qualification records (PQR).

vPreparation of metallurgical and mechanical tests requirement such as hardness, macro, micro, tensile strength etc.,

vPreparation of welding procedure specifications (WPS) for different materials and joints with different configurations with different materials.

vWitnessing of different types of NDT activities of contractors and company in house technicians.

vVisually inspecting the fit up & welded joints.

vWelding inspection .(surveillance checks before,during and after welding)

vConducting all NDT, Mechanical, QC inspections and creating inspection records and getting signed from all relevant parties and sending properly to document or record control department.

vReview Weld Repair Rates and Defect Patterns provide input re solutions. Providing guidance to the Execution Contract Package Manager in the evaluation of technical queries, project changes and concession requests with respect to welding and NDT raised by the Execution Contractor Requirements

M/s. NAT STEEL ASIA (S) LTD, SINGAPORE

Duration: April. 2005 - March 2007.

Designation: QC Supervisor.

Scope of Work :

Construction of petrochemical structural and Platform modification and construction. I have involved in all welding activities and related Inspections.

Work Details and Job responsibilities:

v Inspection and verification as per the inspection procedure.

vMaintain welding equipment parameter and consumables record as per the client.

vConducting welding procedure qualification tests and maintaining procedure qualification records (PQR).

vPreparation of weld maps, maintaining of weld records.

vWitnessing of NDT activities of contractors and company in house technicians.

vVisually inspecting the fit up & welded joints.

vWelding inspection .(surveillance checks before,during and after welding)

vCo ordinates with sub contractor for NDT activities like Radiography, Magnetic particle inspection, Liquid penetrates inspection and ultrasonic inspection.

vPreparation of welder performance and evaluation of percentage of repairs and maintaining NDT records

vMaintaining of all inspection reports and related documents in QA/QC department

vReview of NDT reports and film interpretation

M/s DEEPAK PVT LTD (Specialist in Boiler component manufactures Ancillary Industries of BHEL, )

Tiruchirappalli - India.

Duration: June 2004 - March 2005

Designation: Quality Supervisor.

Client: BHEL (BHARATH HEAVY ELECTRICAL LTD) - TIRUCHIRAPPALLI.

Scope of the Work:

The scope of work is Boiler Manufacturing components and structural fabrication and erection under the BHEL LIMITED Trichy.

Work Details and Job responsibilities:

·To checking the incoming material as the code and Standard and welding consumables

· Maintain welding equipment parameter and consumables record

·To checking of dimension, orientation, configuration & material traceability and heat no etc

· Visual inspection of the daily welding joint fit-up as the AWS D1.1& AWS D1.8 .

· If any modification take DCN (Design change note) from the client.

· Final dimensional verification as per approved drawings.

· Prepare of daily welding report.

· Evaluation of the weld joints by visual and NDT methods

· Offering the third party inspection ( like TPL, NTPC, BHEL AUTHORIES AGENY )

· Review of NDT reports and film interpretation.

· Maintaining of all inspection reports and related documents in QA/QC department

· Co ordinate with third party inspection, Conducting all NDT, Mechanical, QC inspections and creating inspection records and getting signed from all relevant parties and sending properly to document Arranging the finish product to blasting and painting.

· To checking the primary and final coat paint as per the client requirement

·Preparing project quality dossiers and final document handing over

M/s BHARATH HEAVY ELETRICAL LTD

ISO 9001, 9002, 14001 & ASME ‘S' & ‘U' stamped Company.

A Government of India undertaking & One of the Leading Boiler Manufacturing Companies in India

Duration: Oct 2002- May 2004

Designation: Technical apprentices and On job training

Client: ONGC, NTPC & etc

Work Details and Job responsibilities:

In coming material Inspection and Identification welding parameters monitoring, recording and related NDT Inspections. Visual Inspection of weld joints, fit up inspection& production weld monitoring and quality control

M/s KUMAR INDUSTRIES

Ancillary Industries of BHEL,Tiruchirappali,India

Duration: June 1999- Oct 2002

Designation: Quality Supervisor

Client: BHEL TIRUCHIRAPPALLI

Work Details and Job responsibilities:

vIncoming materials inspection and verification of materials attach station and traceability.

vMonitoring and recording the welding consumable backing and holding oven.

vWitnessing of different types of NDT activities of contractors and company.

vVisually inspecting the fit up & welded joints.

vWelding inspection .(surveillance checks before,during and after welding)

vArranging the final inspection (third party) and prepared the final document records and getting signed from all relevant parties and sending properly to document or record control department.

vPainting and coating as per the client requirement

ACADEMIC QUALIFICATIONS

TECHNICAL QUALIFICATIONS

COMPUTER LITRACY

WORKING EXPERIENCE SUMMARY

WORKING EXPERIENCE IN DETAIL

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