QA/QC ENGINEER
Resume:
Maria Santhosh Lihin - B.E. Mechanical
QA/QC Engineer: Piping / Welding / Mechanical
Tamil Nadu - INDIA I +91-938******* I ***********@*****.*** I Skype - lihimaria 1 Page
QA/QC Engineer (Mechanical / Piping / Welding) with 8 Years of Professional Experience in Oil & Gas, Power & Petrochemical Industrial Projects in Overseas. Work in All Stages of Project and have Reasonable Experience in All Types of QA/QC Activities and in Practice of Quality Supervision and Monitoring in Various Construction Projects and Shutdown.
QA/QC and Field Engineering with Emphasis of Inspection, Testing and Implementation. Ensuring Good Quality of Workmanship has been Conceded in Accordance with Project Specification, Codes & Standards (ASME B31.1/B31.3, SEC II, V, VIII, IX, AWS D1.1, SAES/SAEP, NFPA) Requirements & Other Related Applicable to Contract Documents. Professional Experiences
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Apr 2019 – Dec 2019
QA/QC Lead
Monitoring compliance with technical bases and contract quality and SEC (GEMSS) specifications, Implement & Execute Prefabrication, Piping & Support, Sub Equipment Erection with Project Specification / Quality Policy, Prepare / Review & Approve the Quality Related Documents & Supervision of Testing Promising Excellence for CIS (INITEC - SSEM), Duba Green Integrated Solar Combined Cycle Power Plant (ISCC) in Duba, KSA
Feb 2019 - Apr 2019
QA/QC Engineer (Piping, Mechanical & Welding)
Observation / Initial Inspection of Existing Catofin Reactor for HC, Air Inlet & Outlet Nozzle Liner. And Repair, Fabrication for Replacement & Installation of Liner - Inspection Activity as per Scope / Drawing / Client Recommendation Repair / Replacement of Defective Welded joints, Spools, Valves, MOC Verification & Inspection Activities, Pressure Testing & NDT Witness / Review AL MUZAIN for TASNEE (Shutdown), Saudi Ethylene and Polyethylene Co Plant
(SEPC) in Jubail, KSA and for LUBEREF (Shutdown), Saudi Aramco Base Oil Co Plant in Yanbu, KSA
May 2018 - Dec 2018
QA/QC INSPECTOR (NDT, Piping & Welding)
Witness & Approval of WQT, NDT, Test Packages. Surveillance for Fit-up / Welding Inspection. Review the Daily Welding Report, Welding Summary, Welder Rejection Report, Test Packages for Clearance. RT Film Interpretations e-TEC for SIPCHEM, International Methanol Co Plant (IMC) in Jubail, KSA Maria Santhosh Lihin
QA/QC Engineer: Piping / Welding / Mechanical
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Feb 2018 - May 2018
QA/QC Engineer (Piping, Mechanical & Welding)
Pre Inspection of Charge Heater (Stack & Lining, Damper, Radiant & Convection tubes
& Sections, Peep Door, Thermowell, Roof Baffles, Burners) and Repair, Fabrication for Replacement & Installation of Radiant, Convection Tubes - Inspection Activity as per Scope / Drawing / Client Recommendation
Repair / Replacement of Defective Welded joints, Spools, MOC Verification & Inspection Activities, Pressure Testing & NDT Witness / Review AL MUZAIN for IBN ZAHR (Shutdown), Methyl Tertiary Butyl Ether Plant – I (MTBE - I) in Jubail, KSA
and for APC (Shutdown), Propane Dehydrogenation / Polypropylene Plant (PDH / PP) in Jubail, KSA
Jan 2018
QA/QC Shift Lead (Mechanical & Welding)
Observation / Initial Inspection of Boiler Tubes (Water Wall Tubes, Super Heater and Economizer Tubes) And Repair, Replacement - Inspection Activity as per Scope / Client Recommendation and NDT Review & Approval, Pressure Test. HARRIS PYE ENGINEERING for RPC / RAWEC (Shutdown), Independent Water Steam Power Plant - I (IWSPP - I) in Rabigh, KSA
Sep 2017 - Dec 2017
QA/QC INSPECTOR (Piping, Mechanical & Welding)
Replacement of Condenser, Waste Heat Boiler, Steam Drum & Inner Liner, Riser, Down Comer, Primary Reformer Transfer line, Weld Ring, Gas Inlet & Outlet, Secondary Reformer Inlet & Outlet Headers Installation, Surveillance for Fit-up / Welding Inspection, Witness & Approval of WQT, NDT, Test Packages, RT Film Interpretations
e-TEC for SAFCO, Safco IV Reliability Improvement Project (RIP - IV) in Jubail, KSA Mar 2017 - Sep 2017
QA/QC Lead (Piping & Welding)
Monitoring, Supervision of Testing & Inspection of Prefabrication, Piping Spool & Support Erection Based on SEC (GEMSS) specifications, Prepare / Review & Approve Maria Santhosh Lihin
QA/QC Engineer: Piping / Welding / Mechanical
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Name and Address of Employer
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the Quality Related Documents, RT Film Interpretations, Witness & Approval of WQT, NDT
SINOPEC for CIS (INITEC - SSEM), Duba Green Integrated Solar Combined Cycle Power Plant (ISCC) in Duba, KSA
Jan 2017 - Mar 2017
QA/QC Engineer (Piping, Mechanical & Welding)
Pre Inspection of Horizontal Chute Conveyor & Screw Conveyor and Repair, Fabrication for Replacement & Installation - Inspection Activity as per Scope / Drawing
/ Client Recommendation
Repair / Replacement of Defective Spools / Components, Silencer, Steam Tracing, MOC Verification & Inspection Activities, Pressure Testing & NDT Witness / Review EXPERTISE for IBN RUSHD, IR - II Purified Terephthalic Acid Project (PTA - DBN) in Yanbu, KSA
Sep 2016 - Jan 2017
QA/QC Engineer (Piping)
Inspection of MEP, Mainly Firefighting System Testing & Commissioning Activities, Coordinate with Consultant for Engineering / design Issues Accordance with NFPA 13. MINIMAX SOLUTIONS for Saudi Aircon, Saudi Electricity Headquarters Project in Riyadh, KSA
Dec 2015 - Mar 2016
QA/QC INSPECTOR (Piping & Welding)
Fit-up, Final Weld Visual & With Borescope Inspection (Thin-Wall Pipes), WQT, NDT
& Pressure Test
JOHN’s ENGINEERING for Absal Paul, Saudi Pharmaceutical Industries & Medical Appliances Corporation (SPIMAC) in Dammam, KSA
Mar 2015 - Nov 2015
QA/QC Engineer (Piping)
Installation Guidance of Cryogenic Support & Inspection, Piping & Pipe Support Fit-up Inspection
NSH for Tecnicas Reunidas, Ethylene Propylene Diene Monomer / Polybutadiene Rubber Plant (EPDM / PBR) in Jubail, KSA
Maria Santhosh Lihin
QA/QC Engineer: Piping / Welding / Mechanical
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DUTIES AND RESPONSIBILITIES
Responsible for Maintaining All Aspects of the Site Quality Management. Supervising All Regulatory Compliance Activities and Helping to Enforce Quality Assurance Policies and Best Practice Principals Covering the Safety, Design, Production and Inspection
Main Duties Entrusted on Me in Short were as Given: As QA/QC Lead
Development, Maintenance, Monitoring, Follow-up and Continuous Improvement of Quality Management System Implemented at Site
Leading Quality Meetings with Construction Management and with the Inspectors of Every Discipline to Ensure Proper Understanding and Correct Implementation of COMPANY Quality Requirements, Quality Plans, Inspection Procedures ITP’s and Other Issues as per Contractor and Client Inspection Requirements Ensure that all ITPs for Construction Phase Include all Quality Control requirements Review and Approve 3rd
Party Procedures like DPT, MPT, RT, UT, PWHT, Hardness Test and PMI test, etc. Date
Occupation or Position Held
Main Activities and Responsibilities
Name and Address of Employer
Date
Occupation or Position Held
Main Activities and Responsibilities
Name and Address of Employer
Date
Occupation or Position Held
Main Activities and Responsibilities
Name and Address of Employer
Dec 2012 - May 2014
Mechanical Engineer
Pre Line Planning, Erection & Site Modification (Piping, Structural, Equipment), Monitoring such as Material Release, Punch Clear, Test Package, Reinstatement and Isometric As-built / Mark-up Drawings, etc.
GLOBAL SOURCES for ThyssenKrupp Uhde, Polybutylene Terephthalate Plant (PBT) in Jubail, KSA
and for Arabian Bemco, Qurayyah Combined Cycle Power Plant - II (QCCPP - II) in Qurayyah, KSA
Dec 2011 - May 2012
Service Advisor
Handling Customer Complaints, Test Driving & Explaining Repairs, Scheduling Service, Repair Monitor, Estimation the Cost
Harsha Toyota in Chennai, India
Jul 2011 - Nov 2011
Service Advisor
Translate Customer Concerns in Standard Repair Terminology to Mechanic & Monitor Khivraj Motors in Chennai, India
Maria Santhosh Lihin
QA/QC Engineer: Piping / Welding / Mechanical
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Prepare / Review the Quality Related Documents Such as Project Quality Plan, Method of Statement, ITP’s, pWPS, Material / Consumable Storage and Handling, WPS, Visual Test Procedure, Weld Repair Procedure, Pressure Test Procedure (Hydro test and Pneumatic), etc. Conducting / Witnessed WQT Based on Base Metal (P-Number), Filler Metal (F-Number), Size, Thickness, Positions with Third Party / Client
Guarantee Technical Support to All QA/QC Inspectors and Ensure that Every Construction Supervisor are Aware of Company Standards Relative to their Discipline and Ensures they are Implemented Leading and Perform Weekly and Monthly Quality Reports, including the status of Quality Key Co-ordinate with Client in All Quality Related issues and Resolve it Through Proper Coordination with Concerned Disciplines
Monitor of QA/QC Activities According to the Used Codes & Standards Monitor and Follow up the Performance Quality Indicators (PQIs) and Implement the Necessary Actions for Deviations
Surveillance During Welding to Verify Compliance with Specified Procedures Including Preheat, Interpass Temperature, Post heat and Ensure Qualified Welders are Used to Weld. Monitor and Record the Welding Rejection Rates and a Welder’s Control List Monitor and Control of Non Conformance Records, Corrective and Preventive Measures Verify the Effectiveness of Corrective and Preventive Actions Preparing / Reviewing Title Dossiers, Weld & Material Traceability Ensure the implementation of the COMPANY Construction Standards, International Codes Besides the Specific Requirements of the Project
As QA/QC Engineer / Inspector (Piping, Mechanical & Welding) Performing Inspection for Material Storage & Handling for Visible Damages. For Conformity to Specification
(Size, Schedule, Rating, Heat Number & Colour Code, Etc.), Mill Test Certificates, Purchase Order, Material Identification and Traceability
Ensure Satisfactory Identification of Materials, Proper Protection of Piping and Fittings Witness the Inspection and Tests at Site According to Approved ITP and Verify the Inspection Reports and Validating the Results
Inspecting Material Specifications Based on the Isometric Drawing Specification, Verifying Whether the Joint Fit-Ups are Prepared That it is Within Tolerance
Inspection Prior to Fit-Up, Bolts Torqueing, Welding In-Process, Final Inspection, Records and Documentation
Inspection of Structural, Piping and NDT Activities Including Monitoring of Fabrication & Welding on Daily Basis as Per ITP & Client’s Specification
Ensure That Pipe Supports & Welding, Hangers and Guides Have Been Installs in Accordance with the Piping Drawings and the Pipe Support Details
Ensure the Activities Should Be Done in Accordance with Standard Codes of Practice, Drawing, Applicable Job Specifications, Quality Control Procedures (QCP), Inspection and Test Plan (ITP) at the Job Site. Qualified, Designated WPS and Qualified Welders are Used Maria Santhosh Lihin
QA/QC Engineer: Piping / Welding / Mechanical
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Reviewing Welding Consumables with Test Certificate and Verification of Welding Consumables Control, Control Records & Certificates, etc.
Maintaining Calibration Certificate up to Date for the Welding Machine, Bench Ovens, Portable Ovens Monitor / Witness PQR Activities and Ensure that All Required Parameters are Recorded Organizing Welder Qualification Test, Review of welder Certifications & Periodic Renewal of Welder Qualification Test
Witnessing Welder Qualification and Check On Welder Performance Based On the Project Requirements Review the PQR and Preparation / Review of WPS
Monitoring Welding to Compliance with Specified Procedures Including Preheat, Interpass Temperature, Post Heating and PWHT and NDT
Witnessing Bolts Torqueing Activities
Witnessing Weld Repair Activities as per Client Approved Procedure Selecting the Joints for Suitable NDT Method According to Line Class and Performing, to Cover Project NDT requirements and to verify Welders Ability and Penalty for Rejected Joints Performing Welding Inspection Activities. And Coordinates with Client, NDE Technicians to Carryout NDE
(DPT, MPT, PMI, HT, Etc.) to Fulfil Project NDE Requirements by Witness Interpreting Radiographic Films, Witness & Review / Approve Preheat, Post Heat, PWHT Graph, UT, MPT, DPT, Hardness Test and PMI Test (Raw Material, Consumable, Weld Joint) Review NDT Reports for Completeness, Accuracy and Acceptance in Accordance with the Requirement of the Project, Codes and Standard
Prepare & Submit to Client Daily Welding Reports, Surveillance Report, NCR Reports and Maintain of Records Inspection Carried out
Preparing Test Pack for Pressure Test & Pre Punch and Re Instatement Punch List Conduct Internal & External Inspection to Determine the Physical Condition of Various Piping & Equipment Perform Stage Wise All Inspection Activities (Initial Inspection, Pre Cleaning & Post Cleaning Inspection) During Plant Shutdown / Turnaround for Static Equipment’s Ascertain that All Inspected Equipment, Line System & Structure are in Safe & Sound Working Condition Until the Next Schedule Shutdown / Turnaround Prior to Operation Pre Inspection of Existing Equipment's and Repairing Stage Wise Inspections, Fabrication Inspection, Replacement & Installation Inspection of Liner, Stack & Lining, Damper, Radiant & Convection tubes & Sections, Peep Door, Thermowell, Roof Baffles, Burners, Water Wall Tubes, Super Heater and Economizer Tubes as per Scope / Drawing / Client Recommendation Closing Pre Punch & Post Punch Activities Prior to Hand Over Package Review to ensure that the NDT Summary, Weld summary, Weld Map, Support Drawing, Valve list, Approved Drawing Duly Marked the Test Limits, P&ID Marked with Test Boundaries, Check List and All the Related Documents are Attached and Approval Prior to Pressure Test and Reinstatement Witnessing Flushing, Hydro & Pneumatic Activities
Inspection of Reinstatement (Gasket installation, Bolt Torqueing, Flange alignment, Seal welding of vents and Drain caps etc.) and Verification of Final Inspection Report Check & Assure that All Joints are Exposed to Examination for Pressure Test Witness Pre-Com Activities Like Air Blowing, Leak Testing, Layup Maria Santhosh Lihin
QA/QC Engineer: Piping / Welding / Mechanical
7 Page
Witness Critical Welding, Weld Repair, Pressure Test Activities. Completes Reports Prepare and Review and Sign Off on Reports and ITP Which are Completed. Prepare and Review Final Dossiers As Mechanical Engineer
Identify Critical Engineering Parameters and Establish Deliverables e.g. Specifications, Datasheets, Layout Drawings, Isometrics, Bill of Materials and Other Applicable Planning and Monitoring Site Resources Adequate to Meet the Project Target Date Overseeing On-Site Construction Activities Viz. Conducting Various Types of Piping Erection and Alignment, Welding and Overall Testing
Fabrication & Erection of Equipment, Structural & Piping, Monitoring Construction Activities and Schedule, Weekly & Monthly Progress Report / Summary
Coordinating with Contractor for Technical Clarification and for Resolving Site Issues which are Critical for Project Process
Ensure that All HSE & Quality Regulations are Followed in Work Ensure Work Execution Without NCR & Avoiding Recurrence through lessons learned Ensure that All the Works are Carried Out in Accordance with Contractual Requirement & In Line with Project Requirement
As Built Isometric and Related Piping Support Drawings Based from P&ID, Site Condition and as per Project, Code Requirements
Preparing & Perform Pressure Tests
Identify Additional Claim with Respect to Original Scope of Work Academic Qualifications
Bachelor of Engineering
Mechanical Engineering, Year - 2011
PDMS (Plant Design Management System)
ASNT Level - II in
Liquid Penetrant Testing
Magnetic Particle Testing
Ultrasonic Testing
Radiography Film Interpretation (RTFi)
CSWIP 3.1 (674581)
SABIC Approval (Saudi Arabia Basic Industrial Corporation) Construction Projects
Duba Green Integrated Solar Combined Cycle Power Plant (ISCC), SEC International Methanol Co Plant (IMC), SIPCHEM
Safco IV Reliability Improvement Project (RIP - IV), SAFCO Saudi Electricity Headquarters Project, SEC
Maria Santhosh Lihin
QA/QC Engineer: Piping / Welding / Mechanical
8 Page
Ethylene Propylene Diene Monomer / Polybutadiene Rubber Plant (EPDM / PBR), KEMYA Saudi Pharmaceutical Industries & Medical Appliances Corporation, SPIMAC Polybutylene Terephthalate Plant (PBT), SIPCHEM
Qurayyah Combined Cycle Power Plant - II (QCCPP - II), SEC Shutdowns
Saudi Ethylene and Polyethylene Co Plant (SEPC), TASNEE Saudi Aramco Base Oil Co Plant, LUBEREF
Methyl Tertiary Butyl Ether Plant – I (MTBE - I), IBN ZAHR Propane Dehydrogenation / Polypropylene Plant (PDH / PP), APC Independent Water Steam Power Plant - I (IWSPP - I), RPC / RAWEC IR - II Purified Terephthalic Acid Project (PTA - DBN), IBN RUSHD Key Proficiencies
MS Office - Excel, Word, PowerPoint
AutoCAD, Pro-E, Navisworks & PDMS
Personal Information
References
Year – 2019, Juan Julio Herrera Perez, QA/QC Manager for CIS (INITEC - SSEM), Duba Green Integrated Solar Combined Cycle Power Plant (ISCC) in Duba, KSA Mobile: +966*********; e-Mail: **********@*****.*** Year – 2018, 2019, Purushoth Gangadharan, QA/QC Manager for AL MUZAIN, Shutdown of TASNEE, LUBEREF, IBN ZAHR and APC
Mobile: +966-*********; e-Mail: *********@********.*** Year – 2017, Rafael Parrilla Garcia, QA/QC Manager for CIS (INITEC - SSEM), Duba Green Integrated Solar Combined Cycle Power Plant (ISCC) in Duba, KSA e-Mail: ***************@*****.***
Being Technically Sound, Young & Enthusiastic I am Confident that I can Fulfill Your Esteemed Organization’s Requirements. I Wish & Hope that I’ll Get the Privilege of Serving Your Organization Date of Birth
Material Status
Nationality
Languages Known
Passport No.
Iqama No.
02-Mar-1990
Single
Indian
English, Tamil, Malayalam & Hindi
K8605710 (valid up-to Oct 2022)
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