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Plant Safety

Location:
Malappuram, Kerala, India
Posted:
August 02, 2020

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Resume:

RAJESH KUMAR MISHRA

Email: ade1eg@r.postjobfree.com

Phone: +919*********, 999-***-****

A Competent Process Engineer with 15 years of commendable experience and in-depth exposure to the entire spectrum of Oxygen Plant process operation, Operation management & Project management, primarily into manufacturing domain seeking a middle level management position to exploit my skill sets. Functional Expertise

Manage operation people and maintenance team.

Continues Process Improvement & Management, Process Optimization.

Project Management.

Quality Management system.

Cost benefits analysis, Process Trend analysis.

Process safety auditing, Safety, Health, Environment, Quality (SHEQ) Auditing (ISO-14001, OHSAS – 18001 & ISO-9001).

Plant Maintenance & Plant overall Safety.

TPM (5S&JH) Implementation

Work Experience

EMPLOYER 5: Presently working as Dy Manager (Operation) – JSW Steel ltd Raigarh 400 TPD Oxygen plant continuous supply of GOX, GAN, &GAR to JSW steel unit in JSW Steel formally known As Monnet Ispat & energy LTD, Chhattisgarh state. Role & Responsibility: Plant Operation head, Ensure the day to activities and in operations and Maintenance, process safety, planning for the upcoming shutdown, and Mange & Operate the plant, Man power management, Material management, SAP coordinator, ISO coordinator.

EMPLOYER 4: Working as Manager (Production)– Linde India Limited 855 TPD (BELOXY) &1800 TPD oxygen plant Continuous supply of HP-GOX, MP GOX HP-GAN, HP-GAR to JSW steel unit in Bellary, Karnataka state,and as a site in charge of two VPSA plant (24 TPD at JK Paper Rayagada Orissa and 48 TPD VCL VIZAG)

Role & Responsibility: Ensure the day to activities and in operations and maintenance, process Safety,

Planning for the upcoming shutdown, and Mange & Operate the plant with high performance of, 1800 TPD & 855 TPD oxygen plants and as a site controller of two VPSA plant (24 TPD at JK Paper Rayagada Orissa and 48 TPD VCL VIZAG).

EMPLOYER 3: As Technical Expert – Abul khair steel melting limited Chittagong Bangladesh - Project and Commissioning of 260 TPD Oxygen plant with LINDE (BOC) Technology. At Chittagong Bangladesh from July 2014 to December 2014.

EMPLOYER 2: As Sr. Shift Cum Maintenance Engineer Air Lquide India North India 840 TPD

(GOK) Air separation unit, continuous supply of HP-GOX & HP-GAN to on line customer(Naphtha Cracker unit, Indian Oil Corporation PANIPAT Haryana.) from Dec-2010 to June2014.

EMPLOYER 1: As Production Executive India Glycols Limited (Petrochemical Company), 260 TPD Air separation units and 80*80 TPD CO2 plant. Apr 2006 to Dec- 2010.

Process Engineering:

Managing shift engineers & Maintenance team Managers.

Ensure plant operation without any customer compliant and any deviations as against process safety.

Report daily to top management regarding plant operations and & maintenance.

Ensure all statuary part of the industry.

Developing standard operating procedures for critical processes.

Prepare engineering deliverables in accordance with Company processes, procedures, work instructions and departmental standards.

Identifying problems and reviewing related information to develop and evaluate options and implement solutions through Process Re-engineering through (EMOC)

Responsible for timely compliances of process alerts.

Prepares Down time analysis reports and Performs Failure modes and effects analysis (Process & Design), Root Cause Analysis for the plant Reliability related issues as required.

Audits preparation and facilitation of internal and external auditengagements. Production and Project Management:

Parameters tuning to optimize production & purity development. Crisis Handling & Troubleshooting.

Analysis of Production rate, critical parameters, equipment downtime, repeated problems & implementing Preventive / Corrective actions & to solve through continual improvementactions.

Monitor and control the progress of the cost saving projects. Ensure compliance to all relevant health, safety, security, quality and environmental management procedures within the project scope.

Administers technical program for water treatment for the plant and develops surveillance strategies.

Assists with development of operating and capital expense budgets.

Provides engineering support for both planned and unplanned shutdowns and unit turnarounds. Performs Plant start up, shutdown and stabilization of process systems. And mobilizing resources for annualoutages.

Coordinating with the Suppliers / Vendors for material procurement, Compiling Production / Inventory Reports, and develop key performance indicators for cost and quality projections.

Utilize SAP PP Tool as analytical resource to manage results through Key performance indicators (KPI’s) for plant equipment maintenance.

Working closely with the Reliability engineering department for better production equipment functionality.

Preparation of effective production plans to meet the schedules of the distribution department.

Hands on Experience in Operating the ASU by Advanced control system PLC and D.C.S by ENERSON & SIMENS. Safety - Health - Environment - Qualitymanagement:

Conduct Quality audits, including closing out audit findings, creating audits finding reports and determine proper corrective and preventive actions.

Coordinating and Implementing ISO 9001 and ISO 14001 activities through Internal & ExternalAudits.

Conducting internal audits, Emergency mock drills as per the requirements of our internal safety standards.

Supporting and implementing Visual Factory Management Concepts at Site. Areas of Expertise regarding Analytical work

Working independently in lab as a lab in charge. And communication with Plant. And perform taskof lab. Via different paths as analysis & documentation. Analysis of ASU products (Medical Oxygen As per IP-2007, Nitrogen, and Argon) and Carbon dioxide (Food grade and industrial grade)

Analysis of Medical grade oxygen as per Indian pharmacopeia 2007 standard and maintain all required documents. (FDA Approved)

We are capable for analysis the all gaseous products with use of Gas Chromatography (Thermo fisher & Perkin)

Analysis of cooling water, supply water, drinking water by different analytical and physical method. Training and achievements

ASU Advanced air distillation Qualification training.

Cold Embrittlement Awareness

HSE training, Hydrocarbon safety training, Safety works permit training, Anoxia trainingand other training regarding cryogenic handling.

Appreciation for active contribution in the annual maintenance shutdown of plant without any safety incident for Deriming (Thawing) of and heat startup of plant.

HSE advanced training conducted by Safety and Industrial System Department.

Water Treatment training by NALCO

R&R award received for 5 Days Holydays home.

First add training.

IMS Auditors training.

Personal Profile

Academic Pursuits

M.Sc. (CHEMISTRY)

University : Lucknow University Lucknow.

Year of passing: 2002.

MBA (Production and operation management)

Institute – Indra Gandhi national open university Delhi

Three years research work with UGC research project as a JRF Institute : DDU Gorakhpur University Gorakhpur

From year 2003 to 2006

B.Sc. (CHEMISTRY)

University : RML University Faizabad.

Year of passing: 1999.

GENDER : MALE

DATE OF BIRTH : 27 July 1977.

NATIONALITY : INDIAN.

LANGUAGES KNOWN : ENGLISH, HINDI

MARITAL STATUS : MARRIED.

PASSPORT DETAILS : No. L9347993 Expiry date: 18/05/2024. Appeal

I promise you to fulfill your requirements with responsiveness & dedicated performance. So, I request you to consider my application with kind attention & give me an opportunity to serve your organization. Date: 23.07.2020

Place: Raigarh (Chhattisgarh) (RAJESH KUMAR)



Contact this candidate