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Ishmael Ganjineh

** ********** **. - ******, ** 01450

ade18w@r.postjobfree.com ■ Mobile: 978- 631-7568 ■ Home: 978- 449-7690 Senior-level Manufacturing Engineer/ Q.C. Engineer/ Cost Estimating Skills

■ COST REDUCTION/COST ESTIMATING ■ GD&T

■ CAPA ■ 5S CERTIFIED

■ SHEET METAL DESIGN ■ WORD/EXCEL/POWERPOINT/AUTO-CAD

■ METAL SOFT/FABRITRAK/FABRIVISION ■ N.C. PROGRAMMING

■ GOOD INTERPERSONAL TEAM WORKING SKILLS WITH THE ABILITY TO INFLUENCE STAKEHOLDERS

SUMMARY

Highly skilled senior Manufacturing and Q.C. Engineer with experience in implementing improvement techniques in manufacturing, processes and quality within the precision sheet metal & machining parts, cost estimating & cost reduction industries. Demonstrated ability to design for manufacturability and implement quality standards. Strong understanding of precision sheet metal industry, manufacturing processes such as high tolerance precision parts, parts design, cost control & Q.C. processes. Proven ability to create cost-effective, cutting-edge designs that meet project and product specifications.

PROFESSIONAL EXPERIENCE

Senior Mfg. Engineer – Belcan Engineering Group – Lynn, MA – Sept., 2018 to Present Employed by Belcan Engineering Group, I have been assigned to be stationed in GE Aviation, manufacturing Plant II (Bldg. 40) located in Lynn, MA as a full time on daily basis.

Assisted GE Production Supervisors to resolve any bottlenecks in manufacturing process of Aircraft Engines production and dispositioning of non-conformances through daily routine meeting.

Supported activities such as root cause and initiated and executed cost improvement projects.

Reviewed Aged WIP CF-34 Engine components (M24, T04, T05, 782 & 497…) and salvaged some 30% of the parts and brought them back in line accordingly.

Worked with MQE, QE and Design engineers side by side to resolve in process issues including cmm data, Welding, Benching, Coating related to Aircraft Combustor engines.

Dispositioned non-conforming parts with related RC/CA analysis by reviewing CSF and Job sheets and submitted MRBs and communicated with DCMA engineers using e.NMS to clarify, support and evaluate any deviations, discrepancies.

Worked with operators to resolve any quality issues or implement any revised Repair plan or FRP instructions to maintain manufacturing procedures per Routers.

Performed FAI using eCAV system to support quality of incoming parts from suppliers. Senior Q.C. Engineer – Precise Industries Inc. – Lowell, MA – May, 2016 to Sept., 2018

Investigated custom failures to diagnose faulty Manufacturing operation and implemented Corrective/Preventive actions.

Lead high impact process and quality improvements project yielding significant reduction in defects and increased productivity in the Cell.

Identified and reduced product quality issues by process variations.

Performed my ability to assess and implement continuous improvement techniques in quality, manufacturing processes and implemented QMS in accordance with the requirement of the ISO9001 and AS9100 standard using UniPoint Sys. (Quality Management Sys.) and effectively communicated with and report to MRB team members, team leaders and executives.

2

Developed and maintain manufacturing methods and create process routing.

Monitored/Measured Customer Satisfaction, control of Non-Conforming Product & FAI reports and conducted safety/ergonomic assessment for manufactured parts. Manufacturing Engineer - ISKRA Autoelectric Co. – Ljubljana, Slovenia –Oct., 2008 to April, 2016

Performed product/process analysis for cost reduction, quality improvement and improved efficiency.

Outsourced imported parts for the related products (Starter & alternator) being manufactured, leading to an estimated saving of one Million dollars per year.

Arranged the contracts with all the subcontractors locally and abroad and assigned a team to source inspect of locally manufactured parts.

Designed detailing and debugged fixtures for assigned projects, performed Safe & ergonomically fabrications.

Organized & Implemented 5S throughout the shop floor, computerized archive Dept.

Generated BOM and used FMEA approach to solve manufacturing process.

Worked closely with R&D Dept. in the factory to perform any testing requested by our potential customers and improved the performance and productivity as well. Q.C. Engineer - Aved Electronics Inc. - N. Billerica, MA – March, 2006 to Oct., 2008

Reviewed other vendors’ quality submittals for adequacy or vendor custom cable procedures for compliance to RoHS.

Supervised sheet metal dept. and consulted clients for cost reduction as well as design improvements.

Performed in-process and final inspection on products including but not limited to Harness, Custom Cables & Batteries, Machined components, Mechanical assemblies and electrical assemblies prior to shipment.

Worked with suppliers for problem resolution & new product development. Cost Engineer & NC Programmer - Space Metal Engineering Inc. - Danvers, MA – Sept., 1998 to March, 2006

Developed and designed methods for manufacturing of the products.

Estimated the cost of precision sheet metal designs using FABRITRAK job-shop system.

Evaluated and reduced the cost of manufacturing parts, eliminating unnecessary and costly steps by reviewing and interacting with engineering, sales Dept. & clients.

Unfolded layout and programmed precision sheet metal using METALSOFT.

Interfaced with vendors for critical component selection and tool qualification.

Supported driven continuous improvement initiatives.

Solved bottlenecks in manufacturing process and implemented corrective and preventive action.

Manuf. & Cost Engineer - MICO Manufacturing Co. - Wilmington, MA – June, 1993 to Sept., 1998

Reviewed multi-layer precision sheet metal designs, chassis & related components to determine the final manufacturing cost.

Offered manufacturing shortcuts to eliminate unnecessary operations, leading to a manufacturing cost reduction for the products.

Estimated the cost of precision sheet metal designs using DCD job shop system.

Unfolded parts using Profold system and converted them into 2-D

Performed N.C. programming using AUTOCAD.

Designed and preformed design enhancement for precision sheet metal parts for computer components, power supply and chassis.

EDUCATION

Bachelor of Science in Mechanical Engineering

University of Massachusetts - Lowell, MA & Roger Williams University - Bristol, RI

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