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Mechanical Engineer Plant

Location:
Chennai, Tamil Nadu, India
Posted:
August 03, 2020

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Resume:

Page * of *

M.Thiyagarajan

+91-988*******

************@*****.***

• Mechanical Engineer with 14 Years of affluent experience in Mining Industry for Proposal preparation and Cement Plant Layout Engineering to support sales & Marketing.

• Experience in creating Minerals Processing plant conceptual design & development with limited source.

• Experience in preparation of proposal of Port Handling Equipment and Stock yard equipment with detailed material movement (Grab Unloader, Stacker cum Reclaimer, Ship Screw Unloader).

• Experience in preparing Layout and detail drawings in AutoCAD.

• Experience in coordinating and handling projects with offshore team.

• Experience in After Market demonstration on Mill Shell Replacement, Kiln Tyre Replacement Thickener Modification with site instruction.

• Experience in preparing standard module for Installation of Bulk Handling Equipments.

• Experience in promoting new products for customer in selling point of view.

• Expertise in preparing Mining and Cement products Technology with 3D representation.

• Experience in creating a realistic render of Sampling Equipment for Mineral Processing.

• Experience in preparing 3D proposal, concepts for all kind of work related to Mining system and Cement Industry with team work and also individually.

• Experience to work with any challenging project environment. Employment Summary:

• Currently working with Flsmidth Private Limited, Chennai from May 2006 to till date.

• Futura Polyesters Limited, Chennai from Feb 2006 to May 2006

• Sunsea Cad Services, Chennai from Oct 2005 to Feb 2006.

• Greaves Cotton Limited, Chennai from May 2003 to Aug 2005 Skills:

Software

AutoCAD, Solid Works, Lightwave 3D, 3DS Max, Navisworks, Blender, Sketch up, Adobe Production Premium, MS Office.

Workflow Database Documentum, PDM Works.

Key Expertise:

Page 2 of 8

M.Thiyagarajan

+91-988*******

************@*****.***

1. FLSmidth Private Limited - Chennai – (From May 2006 to till date). Designation: Lead Engineer

Project Name

Engineering Layout Proposal Preparation on

Mining

Duration 11 Years

Team Size

5

Description

Involved Mining proposal activity on Iron Ore Beneficiation & Expansion, Steel Plant, Copper Handling, Lead and Zinc Processing, Gold Processing plant, Alumina Handling, in order to support Sales and Marketing team to compete. (Tata Steel Crushing and Screening Plant, Adani Coal Washery Plant, Hindustan Zinc SK Mines, Balco Aluminium Handling, RSPL Limestone and Coke Handling, Gramalote Gold Plant Columbia, Reliance Jamnagar Marine Terminal, Hindalco coal Handling – Concept.) Role &

Contribution

• Study the input reference drawings with Flow sheet and understand the process from ore stockpile to end product.

• Check the input that covers throughout the plant right from the Extraction, Stacking, Reclaiming, Comminution, Separation, Filtration, Tailings.

• Communicating with the team members and incorporate all the finished area for the final output.

• To handle the plant proposal individually demanding on the number of projects.

• Communicate with the Internal Product department and update the required 3D model and Cad drawings as given in the proposal plan.

• Involving Technical knowledge sharing and peer reviews.

• Conducting Quality review meeting to improve self-check, internal quality and awareness on Client requirement.

• Review all the products are arranged as per the proposal as well as Client’s.

• Discuss with Process and Marketing team and ensure for the latest updates from the customer.

• Check the proposal project before delivery to the Client

• Responsible for doing changes number of times as per Clients requirement.

• Attending meeting on Project status, Upcoming Project update. Expertise

Knowledge in preparing all kind of Mineral processing plant in a short time and familiar with all the Flsmidth global products and system to develop a quick 3D plant flythrough in order to explore the customer virtually. Tools

AutoCAD, Solidworks, Lightwave3D, 3DS Max, Sketch up, Adobe After Effects, Adobe Premier Pro

Key

Achievements

Received appreciation from the Clients that they clearly visualize the system and products in detail which are self explanatory.

Project Details:

Page 3 of 8

M.Thiyagarajan

+91-988*******

************@*****.***

Project Name

Engineering Visualization on Mining Products

Description

Involving in demonstration of various Mining products through a 3D representation

(Cone Crushers, Vibrating Feeders, Screens, Mill, Cyclones, Pumps, Flotation Cells, Concentrators Classifiers, Thickener, Reflux Classifier Disc Filters, Filter Press, Horizontal Belt Filter, Sizer)

Role &

Contribution

• Understanding the function of each product and its application

• Convert it to the suitable format of 3D application

• Develop a standard module for internal training purpose

• Create E-manual for all Mining and cement products

• Presenting it over the flythrough of Plant proposal and explain its function accordingly to the material flow.

• To showing the dynamics and particles of the product

• To show the Construction, Installation, Maintenance, Safety aspects.

• Collecting all the input and design standards from the product specialist and incorporate in the visualization.

• Discuss with Marketing people on how the product should be explained at customer side during proposal presentation

• Highlight the advantages, Design and the key point on how the product is different or cost saving from competitors.

• Working simultaneously with the plant proposal and incorporate in the final

• presentation

• Attending Team reviews along with the marketing people and finalize the product function.

Expertise

Strong knowledge in developing a product Visualization and its area of application, Assembling and Dismantling to reveal internal parts for Mining requirements both in selling point of view and internal purpose. Generating a realistic high resolution image of the Product with company standards.

Tools AutoCAD, Modeler, Polygon Converter, Lightwave3D, Adobe Tools. Workflow PDM Works

Key

Achievements

Created a project on innovation ‘Virtual Environment’ on product library to showcase all Mining products at one place virtually which is appreciated by the company CEO. Page 4 of 8

M.Thiyagarajan

+91-988*******

************@*****.***

Project Name Engineering Visualization on Minerals Material Handling Description

Involved in preparing Material Handling of Long distance Pipe Conveyor, Port Handling & Heap Leach Sytem (Grab Ship Unloader, Screw type ship unloader, Stacker cum Reclaimer) Reliance - Port Handling - Pipe Conveyor, JSW Nandihalli Iron Ore - Pipe Conveyor.

Role &

Contribution

• Study the terrain data from Clients source, Google Earth, Topography Image.

• Analyze the path and obstacles for preparing pipe routing throughout the Feed point to Discharge point.

• Work on Pipe Conveyor Routing with the flow sheet and the input 2d drawings.

• Check the complexity of the pipe conveyor routing on different terrain levels through highways, Railway Tracks, HT Lines, Residential area, Sea area.

• Interact with the Client for any change of conveyor path or alternate options.

• To show the arrangement of stockpile, Stacker and Reclaimer, Material flow up to the wagon Loading.

• To show the construction of Ship Unloader, Jetty, Screw conveyor, Trough conveyor, Transfer tower.

• Discuss with Marketing people and department head and submit the final proposal.

• Record all the options and maintain for future.

Expertise

Knowledge in preparing the pipe conveyor proposal with the standard block of Footings, Pillars, Trolley, Transfer tower. Capable of showing any long distance Pipe conveyor at any location starting from the Feeding point to Discharge point. Capable of showing the material reclaiming from the stockpile with the 3D visuals. Handled all kind of bulk 3D models and solve any conflict with the scene. Tools

AutoCAD, Lightwave modeler, Scene, Google Earth, Sketch up, Navisworks, After Effects.

Workflow PDM Works

Key

Achievements

Received appreciation from the Client for having a clear representation of a long distance conveyor with short period of time during Client meeting. Page 5 of 8

M.Thiyagarajan

+91-988*******

************@*****.***

Project Name Heap Leach Process

Description

Involved in preparing the Heap Leach System with Radial Stacker, Bridge Conveyor and Grass Hopper Conveyor in a row.

Role &

Contribution

• Study the terrain data from Clients source, Google Earth, Topography Images.

• Explore the Google earth for the location and highlight it at the starting of presentation.

• Study the flow sheet along with input 2d drawings.

• Prepare with the internal 3D models required. Create a rough 3D model with the Client reference drawing in case the model not available.

• To Show the arrangement of material source to feed the Grass Hopper Conveyor, Bridge Conveyor, Radial Stacker.

• To show the entire system and stacking with different levels for machines to access.

• Discuss with Marketing people and department head and submit the final proposal.

• Record all the options and maintain for future.

Support to After Market and Other Activities

• Gas Suspension Calcination: To prepare a 3D presentation on Pyro Processing of Alumina Calcination in detail right from the Screw feed, Ducts, Burner, Cyclones up to Fluid Bed Cooler with various temperature levels. To show the reaction of material and gas through a neat Technical 3D visualization.

• Wagon Tippler: To prepare the construction and working of Wagon Tippler and the wagon unload into the hopper.

• To show the Material Handling with different conveyors, Feeders and other relevant equipment as per the source plan and also prepare timely revision with customer requirements.

• To show the working principle of Equipment for site works.

• Create a realistic view of different Sampling equipments.

• Demonstrate Erection works.

• After Market - Preparation of visualization of Installation and repair works for the existing system or equipment. For Instance, Kiln shell, Tyre, Bearing, Gear replacement.

• Prepare E- manual for maintenance, Safety aspects while installing the products.

• Support for R & D, Innovative concepts, new ideas for internal Business Groups for Business Development.

• To project the company in SME Expo (Society for Mining and Exploration), Inc, Seattle, WA. Page 6 of 8

M.Thiyagarajan

+91-988*******

************@*****.***

Project Name Engineering Plant Layout Design

Duration 3 years

Team Size 11

Description

Involved in Engineering Plant Layout concept design and design feasibility (Cement). Cement Mill Building, Cement Mill Feed, Clinker Silo, Material handling. Creating Belt conveyor, Screw conveyor, Crusher, Cooler, Cyclones, Bins, Silos drawing etc. Projects- Holcim Cements, Ash Grove Cements.

Role&

Contribution

• Planning, Scheduling, designing and developing the cement plant equipment for customer’s required layout, specifications, and engineering solutions.

• Creating and checking document like Engineering General Assembly drawing, detailed drawings, Legends, planning according to work schedule.

• Preparation of Routing for Dedusting Pipes and chutes in 3D to inter links the storage and conveying equipment.

• Attend department meetings regarding ongoing and upcoming projects. Tools Auto CAD

Key

Achievements

Created a short LISP Programs for reducing the drafting and production time. Well recognized with the team members and appreciated by the department Head. 2. Futura Polyesters Limited -Chennai - (From Feb 2006 to May 2006) Designation: Draughtsman

Project Name Detail Engineering on machine parts

Duration 3 Months

Team Size

2

Role&

Contribution

• Preparing components and parts drawing for the machines.

• Submit the completed drawings and get approved by the quality department. Tools AutoCAD

Page 7 of 8

M.Thiyagarajan

+91-988*******

************@*****.***

3. Sunsea Cad Services -Chennai - (From Oct 2005 to Feb 2006) Designation: Cad Operator

Project Name Detail Engineering

Duration 5 Months

Team Size

5

Role&

Contribution

• Conversion of TIFF files into AutoCAD Drawings.

• Create blocks with the help of data given as Attributes. Tools AutoCAD, Microstation

4. Greaves Cotton Limited,,Chennai - (From May 2004 to Aug 2005) Designation: Trainee in Production department

Project Name Apprenticeship & Trainee

Duration

2 Years and 4 Months

Description

Involved in supervising in the production of Concrete Mixer. Role&

Contribution

• Job card, Monthly Man hours preparation and report to management.

• Report material shortage for work orders.

• Attend weekly meeting with General Manager regarding production and delivery schedule.

• Support the Planning engineer for the availability of material every week for the work orders.

• Support to Quality Engineers for final dispatch of the product. Tools JD Edwards Time Registration system, MS office. Key

Achievements

Reduced the checklist of Inspection of the Concrete Mixer by fixing the errors and rework in the initial stage of fabrication and Sub assembly. Page 8 of 8

M.Thiyagarajan

+91-988*******

************@*****.***

Date of Birth : 30th July 1982

Marital status : Married

Languages Known : English, Tamil and Hindi.

Passport Number : G0270512

Permanent Address : No: 96/12, Village street, Thiruvotriyur Tolgate, Chennai, Tamilnadu, India- 600019.

I hereby declare that the information furnished above is true to the best of my knowledge. Date: 28-Apr -2020 Signature

Place: Chennai.

Educational Qualification:

Diploma in Mechanical

Engineering

Central Polytechnic College, Chennai.

(April 2002 – 70%)

B.E – Industrial

Engineering

Anna University, Chennai

(Mar 2013)

Personal details:

Declaration:



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