Power Plant Mechanical Engineer

PROFESSIONAL RESUME FORM

RAJU GUNDALA

S/o NARSAIAH BUCHAIAH

H.NO=1-10-105, Bodagutta,

Kazipet, Dist: Warangal,

State: TELANGANA-INDIA

E-Mail ID: *******@*****.***,

***********@*****.**.**

phone.no:+917*********

P R O F I L E S U M M A R Y

+12 years Experience in ROTATING & STATIC EQUIPMENTS in OIL& GAS.

(+ 10 experience INDIA, +2 YEARS in GULF) Total SHUTDOWN -03 No’s

Worked as a “ROTATING EQUIPMENT ENGINEER” with nearly +12 years of expertise in Green field Project Management, Installation, Pre-commissioning, Testing & Commissioning, Quality control Inspection,Plant Maintenance, SHUTDOWN &OVERHAULING Experience in ADNOC Group,SAUDI ARAMCO Project Experience in JAZAN REFINARY PROJECT,(SAUDI) Green Field projets like Oil & Gas Plant On-Shore Gas Terminal GSPC Project (INDIA) Capacity 2 Trains x 100 MMSCFD & Captive power plant of GAS TURBINE 43 MW, THERMAL POWER PLANT of 2x25 MW upto 135 MW, 600 MW .

Direct, Organize and Planning Pre-Commissioning, Commissioning, Start-up and Performance Guarantee Test Run activities in line with the contract and the process / HSE requirements.

Experienced in field of Rotating & Static Equipment in Oil & Gas Industries. Inspection of rotating equipments like, PUMPS,COMPRESSORS,TURBINES,Gear boxes,Diesel Engines,Reciprocating, Blowers, Fans and API Centrifugal Pumps & ASME Horizontal & vertical pumps.

Static equipment such as Columns, Reactors, Vessels, Heat Exchangers,Evaporter & Condensers, Air coolers and installation of column internals, pre-installatin & alignments.

Experienced in Plant maintenance practices like proactive, preventive & shut down Maintenance. Working knowledge and experience in condition monitoring system and be familiar with vibration protection and lubrication systems.

Experienced in oil & gas industry major equipments like GAS Turbine MODEL-MS5001 (Make-:GE Frame- 5),turbines and their auxiliary systems,Process Compressors & pumps, Bolier & Generator (Balance of plant Mechanical) Mechanical Seals, Dry Gas seals, (Stage & Multi stage pumps, Blowers, Reciprocating and Rotary Compressors, Gear Box, Agitators Bearings, Seals and Mechanical Seals).

Troubleshoots of rotary equipment.and help to determine equipment problems root causes.

Working knowledge in Vibration Analysis, Balancing & Lubrication monitorings.

Education

2007 - B.Tech (Mechanical Engineering) From J N T U UNIVERSITY, HYDERABAD-INDIA.

2004 - Diploma (Mechanical Engineering) From S B T E &T, HYERBADAD-INDIA.

2001 - Secondary School Certificate (S S C) From Andhra Pradesh-INDIA.

PRESENT WORKING EXPERIENCE

Position : LEAD ROTATING ENGINEER

Company : Technip FMC INDIA.

Project Name : EPCC-5 Package for TURNAROUND & REVAMP UNITS (NHT-CCR-DHT)

VISAKH REFINERY MODERNISATION PROJECT-HPCL Visakhapatnam, Andhra Pradesh-INDIA.

Client : HINDUSTAN PETROLEUM CORPORATION LIMITED (HPCL).

Duration : AUGUST to MARCH-2020

Roles Duties and Responsibilities:

Execution & Overhauling of single & multi stages pumps & compressor in Visakh refinery.

Preperation of JOB CARDS for compressors & pumps, motor & Genertors.

Leading Team of rotating equipments responsible for execution & planning of rotating equipments like

Elitte compressor, HOWDEN screw compressor, Sulzer & flowserve pumps.

MAKE of ELITTE BRA MULTISTAGE BARREL COMPRESSOR (TYPE: 46-MB-6) service of RECYCLE GAS COMPRESSOR overhauling of compressor parts like, inlet guide vanes, diagphrams,inlet wall & discharge walls.rotor,journel bearing & thrust bearings & balance piston labyrinth seal.

Assemeble of new rotor with impeller size various for capacity increase along balance piston.

Dis-assemble of DRY GAS SEAL Make of EKK EAGLE INDUSTRY.

Installation of new dry gas seals (TANDEM GAS FACE SEALS WITH SECONDARY BUFFER)

Ellite Compressor of vertically split main casing with houses,barrel pull out by special guide rail assemble tools in which entry upper half along lower half casing split to dis-assemble.

Journel & thrust bearing dis-assemble, checking bearing clearance, thrust pads NDT Testing of thrust pad bondingof materials with DP &UT tested.

Final ALIGNMENT with box up ready for mechanical run tested.

SULZER CENTRIFUGAL Pumps types GSG 100/300 Series overhauling & assemble of new rotor.

Flowserve pumps modification of impeller dia increase with replacement of impeller wearing, casing wear ring with new base frame with motor.

Mascot Dynamics(SUNDEYNE ) VERTICAL Pumps,assemeble of new pump casing,replacement of new impeller,seal housing and o-rings.Plan 11 orifice to discharge changing with new .

KSB-PUMPS New installation of pumps, levelling with master level.pre-alignment with & without piping final alignment completed.

Howden (NET GAS COMPRESSOR) replacement of compressor cylinder end covers for stage 1&2, installation of new orifice plate b/w compressor cylinder for pulsation suction & discharge bottle to nozzle.

Leading & supervisor of Static equipments like Column internals, trays & Heat Exchangers, Fin fan coolers, Vessels & columns.site Hydro testing of floating head & shell tube Heat exchanger.

Lead the Construction team for pre- Commissioning of Lube oil flushing for Hitachi compressor.

Commssioning of centrifugal multi stage pumps Solo running testing of HT motor & pumps.

Final aligment of H.P TO L.P & GEAR BOX to GENERTAOR HITACHI MULTI- STAGES CENTRIFUGAL COMPRESSOR (RECYCLE GAS COMPRESSOR).

Position : TurnAround-Coordinator (ROTATING EQUIPMENTS)

Company : ERAM MANPOWER SERVICES LLC-Abu Dhabi.

Contractor : MITSUBISHI HITACHI POWER SYSTEMS LTD-UAE

Project Name : ADNOC –SHUT DOWN OVERHAULING OF COMPRESSORS (Siemens &Hitachi).

Client : ADNOC LINDE INDUSTRIAL GASES COMPANY (MIRFA-PLANT ABU DHABI)

Duration : JAN- 2019 to FEB-2019 (45 DAYS)

Roles Duties and Responsibilities:

Turnaround Coordinator responsible for execution major Shutdown and turnaround overhauling activities of SIEMENS TURBO COMPRESSOR (STC) MAIN AIR COMPRESSOR TYPE: STC-SR-(450-10-2) and MITSUBISHI HITACHI CENTRIFUGAL COMPRESSOR & Gear boxes in AIR SPERATION UNIT.

Rotating equipments, planning project execution development coordinating daily field turnaround activities based on project schedules.

MAJOR Modification power saving process in ADNOC-MIRFA project(ABU-DHABI(UAE))

Overhauling simens turbo compressor dis-assemble of top &Rear casing, journel Bearing DE&NDE,thrust bearing,Guide blade carrier upper and lower casing, rotor,labyrinth seal & diagphram.

Assemble of new compressor rotor-axial folw with radial direction of 10 stages, Final bolt torque & trial run lube oil fushing to stable the compressor.

Static equipment like Heat exchanger tube sheet bundle repairs & Dis mandling replaced new parts.

MITSUBISHI HITACHI MULTI- STAGES CENTRIFUGAL COMPRESSOR dis-mandling of top casing,journel bearing,dry-gas Sealing,

Overhauling of large process plant, multi-stage centrifugal of HITACHI compressor horizontally split with back to back type.New install of Rotor, bearing & diagphram of compressor.Strong Coordination and decision-making skills,Teambuilding and supervisory skills

Final Laser alignment of compressor to Gear box to Motor.

Position : ROTATING EQUIPMENTS (QC-INSPECTOR)

Company : NASSER S. AL HAJRI CORPORATION (NSH)

Contractor : SNAMPROGETTI, E & C CORPORATION LIMITED

Project Name : JAZAN INTEGRATED GASIFICATION COMBINED CYCL (JIGCC- K.S.A)

Client : (SAUDI ARAMCO OVERSEAS JIGCC- PROJECT) SULFUR RECOVERY UNITS (SRU)

(SAUDI ARAMCO Approval reference number: SA-SRD-L-2258 / 2017.)

Duration (from – to) : JULY 2016 to SEPTEMBER 2018. (2 YEARS 2 MONTHS)

Roles Duties and Responsibilities:

Quality standards and procedure was been carried out during the implementation of the activies with approved ITP (INSPECTION TEST PLAN) Checking of project related to drawings & documents for compliance with site requirements.

Implementation of ITP procedure shall be safety excecuted witness for rotating equipments installation and alignments activities as per project specifications and standards

Practical knowledge and good Working experience in rotating equipments methods and practices,applicable international standards such as API 686,API STD 610, 617,682 Working knowledge of quality system standards and methods,Working Knowledge of relevant International Codes and Standards and applicable Mechanical Engineering practices .

Experience in the Static equipment, such as ASME,Boiler & Pressure Vessel Code SEC VIII (Pressure vessels,columns,Towers,Drums,Reactors,Heat exchangers,condensers& Air coolers

Familiarity with the industry codes and standards, ie API, ISO, ASME & SAUDI ARAMCO

SAES (Saudi Aramco Engineering Standard),

SATIP (Saudi Aramco typical inpection plant), SAIC & SATR.

NCR (Non Conformance Report) QMS (Quality Management System)

ISO (International Organization for Standardization) related to QA/QC Mech-Rotating Equipment.

Material receiving inspection of Skid mounted rotataing & statices equipment.

Handling, storage & Preservation activities as per API RP 686 or Vendor instruction/ manual procedure preservation job card provided by vendors. (STEAM TURBINE PROCESS COMPRESSORS & CENTRIFUGAL PUMPS).

Pre- installation activites inspection & vertification of equipment foundation/ structural supports. Install setting & levelling of mounting plate / base plate or sole plate, centering of equipment as per IFC (Issue for Construction) Drawing.

Preliminary Aligment without piping of driver mounted on the skid (Before grouting)

First Aligment with piping after grouting, checking of pipe flanges parallesim aligment of pump / compressor suction & discharge piping connection and bolt tightening.

Inspection of statices equipments like fired heaters like WASTE HEAT BOILERS, DRUMS, BURNERS PRESSURE VESSELS, DRUMS, and COLUMNS & EXCHANGERS.

Practerial knowelge of various types of aligment like

REVERSE ALIGNMENT, RIM & FACE DAIL ALIGMENT (two Dail & Three dial alignment procodure) and LASER Aligment (FINAL ALIGNMENT). Review the Mechanical Completion Packages

Previous working Experience Details (2013-2016)

Worked as MECHANICAL ENGINEER,with M/s Aarvi Encon pvt Ltd-Mumbai,

M/s Engineers India Limited - KAKINADA Site from Sept 2013 -2016 On-Shore Gas Terminal (OGT)

Project: Deen Dayal Field Development On-shore Gas Terminal (DDFDP-OGT)

Client: Gujarat State Petroleum Corporation Ltd (GSPC-INDIA)

Responsible for planning, supervision and reporting the commissioning activities of mechanical-rotary to the Commissioning Manager as per discipline scope of work.

Pre-commissioning activities like chemical cleaning of Alkaline Blow out & detergents flushing in HRSG BOILER.Heat Recovery Steam Generator Boiler, Internals Steam Drum inspection in Pre-commissioning

Flushing of HP Steam Blowing, Cleaning of steam piping with low press along high flow steam.

High pressure leak test of gas conditional skid up to 90 kg/cm2.Commissioning of onshore gas terminal utility offsite facilities, raw water steam, cooling water steam, compressed air system, fire water, & flare steam. Participate in Factory Acceptance Test (FAT) and

Able to read Mechanical engineering documents such as assembling drawings, P&lD’s, data sheets, vendor data, etc. and have working knowledge of different types of mechanical-Rotary

Trouble-shoot equipment performance issues, mechanical problems and equipment failures using Analytical Trouble Shooting (ATS) and Root Cause Analysis (RCA) &PM, Pdm Maintenance..

Recommend preventive maintenance strategies to ensure the reliability of critical plant equipment.

Maintenance Turnaround Coordinator Execution of Shutdown jobs of Mechanical Rotating & Package Equipment (API & Non- API Centrifugal Pumps, Positive displacement Pumps, Centrifugal Compressor, Reciprocating Compressors, Gas Turbine, Air Compressors/ Fans & Blowers, Chemical Dosing Packages, Fire Water Pumps, Pneumatic Pumps, Agitators, etc. and packages such as Instrument Air Packages, Chiller Package, Cooling Tower, etc.)

Knowledge of various types of PERMIT TO WORK (PTW) & Toolbox talks clearly and job hazards.

Participate in JOB SAFETY ANALYISIS (JSA) process & apply STOP techniques for work practices during daily activitys.Handle to supervise & guide the Technicians, Riggers, Fitters & helpers to perform various tasksPreforms of activities like of Gas Turbine lube oil Flushing preparation works for in 2 units.Trains& keeps mechanical technicians,update on new technology.

Commissioning & trial run of AC motor driven aux.oil pump, emergency lube oil pump, main& aux hydraulic pump.Commissioning of Diesel engine for starting system& Hydraulic ratchet (turning) pump. Commissioning of Gas Turbine of FRAME-5, supply of BHEL in CAPTIVE POWER PLANT 43MW GE Energy.Site Acceptance Test (SAT) for newly install rotating equipment. Conduct performance test of rotating equipment. Participate in HAZOP study related to rotating equipment.

Previous working Experience Details (2011-2013)

Worked as Senior Engineer-Service in ROTODYNE Engineering Services Pvt Ltd –Hyderabad

Experience in the felid of Rotary equipments like Steam Turbine, Gas Turbine, Process Pumps & compressors and Major shutdown overhauling works.(25 MW to 600MW)

Roles and Responsibilities:

Major Overhauling working experience in HPCL-VISAKH Refinery in the year of 2012 (45 DAYS) Overhauling of Steam turbine, COMPRESSORS & PUMPS of Captive Power plant 25 MW.

Overhauling of Main Air Blower, Gearbox, cab air blower, Wet Gas Compressor & Gearbox inspection.

Worked as a SITE-INCHARGE,Inpection of Steam turbine components like, Casing,Rotors,Bearing,steam glands,blades checking the bearing clearance, radial & axial clearance, checking, centering of rotor and stationery blade to rotor fin left & right inspection the turbine set.

Inspection of Tilting pad journal Bearing & Thrust pad bearing clearance checking by means of lead wire method & plastic wire gauges.

Checking and Inspection of gear box backlash with feeler gauge along blue matching of gear unit.

Multi stage Main air blower rotor clearence checking alone new bearing replaced worked done.

Final Alignment of steam turbine to driver and auxilitry piping connection to equipment.

Erection & Aligments of Turbo-Expander in JSPL Angul site make Atlas copco Energas-germany.

Erection of process Gas Compressors & Pumps in JSPL Angul site.

Erection of Aligments of Bosster fans, Bolwers & Process pumps in coal gas plant.

Erection Aligment, Pre-commissioning of Steam Turbine 135 MW Project at Raj West Power, barmer.

Previous working Experience Details (2007-2011)

Worked as Senior Engineer Mechanical in ORIENT CEMENTS WORKS-DEVAPUR AP.

Experience in the site of Captive Power Plant 2x25MW & Cements plant capacity 4200 TPD Unit-3.

TPM award for consistency excellence award. ISO 9001 QUALITY MANAGEMENT system.

ISO14001Environment management system & ISO 18001 OHSAS.

Roles and Responsibilities:

Erection & Commissioning of 4200tpd cement plant major equipments ROLLER PRESS, REVERSE AIR BAG HOUSE& VRM.Erection of rotary equipments like Pre-heater Induced Fan, Bag house fan & raw meal fans in cement plant.VMR roller & table linear new replacement work done along Booster Fan Bearing replacement and bucket elevator & gear box,blowers.

Blance of thermal power Plant maintenance of capacity 2X25MW.

Alignment of static & dynamic parts of boiler feed pump make KSB, primary air fan & secondary air fan, induced draft fan.Compressor & dryer House maintenance works

Experienced on maintenance practices like proactive, preventive & shut down maintenance.

TURNAROUND COORDINATOR in rotary equipment’s overhauling independently as per operation & maintenance manual.Monitor maintenance of rotary equipments to compliance to work with permit to works & company standards.Boiler unit (CFBC) capacity 114 tph and pressurized parts. Single drum, hanging type with working pressure of 89kg/cm2 and 520 + 50 c temp.

Erection & alignment of steam turbine make BHEL 25MW, Double Helical speed reducing gear box make Trivenj Engineering & Industries Ltd Mysore.Erection of Electro Static Precipitator & Mechanical Maintenance works of in captive power plant.

Modification works in cement plant major equipments of Electro Static Precipitator (ESP) Rotor & Bearing replacement Vibration monitor for mechanical equipment.

Computer literate of having knowledge in MS word, Execl, Power point for reports preparation & presentation skills for Office purpose only.

Personal Details

Full Name : RAJU GUNDALA

Date of Birth : 12-NOV-1985

Nationality : INDIAN

Academic Qualification : B.TECH -MECHANICAL ENGINEERING

Graduation Year (Bachelor) : 2007

University (Name) : JNTU- HYDERABAD-INDIA.

Total Experience (Years & Months) : +10 YEARS INDIA +2 YEARS .4months GULF

Current Location (City) : HYDERABAD (TELANGANA-INDIA)

Most reachable contact number : +917*********,+919*********

SKY ID/ IMO Number : rajumec /770-***-****

Passport.No : M5376248

Date of Expiry : 08-JAN-2025

Languages Known : English, Hindi, and Telugu, Tamil.

Location : Willing to relocate

Place: HYDERABAD (INDIA)

Date: 30-07-2020 (Raju Gundala)

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