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Manufacturing Engineer Lean Six

Pune, Maharashtra, India
August 02, 2020

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Flat No. - ***, Lkshmi-Bhakti Hos. Society

Survey No.44, Rahatani, Pimple Soudagar

Pune - 411017 (Maharashtra)

Ph. No.: (0-797*******



Manufacturing Engineering with more than 15 years of experience planning, developing and implementing manufacturing / Assembly / logistics process. Demonstrated success in introducing new products into production, and in developing, implementing and managing new processes to improve quality and productivity. Hands-on experience in fabrication, machining, assembly and lean manufacturing. Creative analytical problem solver with excellent team-building skills.


Facility Planning

Logistics Planning

Material Handling Systems

CAPEX / Budget / Costing

Layouts & Process Design

2D & 3D Design

Lean Six Sigma Green Belt


Production Systems

Plant Inventory

Achievement in TATAMOTORS –

XENON YODHA – Complete layout plan & Logistics plan

SUMO at UKT – Process documentation & Lean flow set-up at line side

G550 & G85 Gearbox – Space creation through layout plan & set-up execution

Achievement in BHARAT FORGE –

3Lit & 5Lit Crankshaft - Complete documentation of PPAP


Process documentation & its approval from BARC & ISRO for defense project


7th Aug, 2017 to till date- Manager (Manufacturing & Industrial Engineering) with M/s KIRLOSKAR PNEUMATIC COMPANY LTD

Facility Plan for Greenfield Project work

Facility Planning for Assembly, Dispatch & Foundry

Process Authentication


Shop improvements like lean flow, safety improvements

Sept – 2007 to Aug-2017 – Manufacturing Engineer; TATAMOTORS Ltd, Pune

1)Manufacturing Engineering – Vehicle Assembly Line Planning & Logistics

i.Layout Planning for Assembly Line & Stores

ii.Equipment Planning, Plant machinery Budgeting and Procurement, Establishment of manufacturing equipment.

iii.Process Documentation like PFD, control plans. PFMEA, stage drawings, Process sheets

iv.Capacity Planning through CAPEX & planning & execution

v.Lean Manufacturing setup at assembly line

vi.Initiative for cost reduction through DFM

vii.Optimization of Man-power planning through MOST & KAIZEN exercises

viii.Strategy design for inventory norms at line-side, supermarket & store

ix.Co-ordination with Supply chain & Production to improve the design for Packaging of parts

x.Lean Material flow design

xi.CFT formation for product improvement

xii.Planning & Execution for KITTING, JIS/JIT & 2-Bin System

xiii.Planning & Execution of KANBAN

xiv.Methodology & Strategy for new variants parts logistics

xv.Planning & Execution for WCQ (world-class-Quality) standards

xvi.Work on improvement projects to reduce scrap, and improve productivity and OEE

xvii.In-house Process & Quality Improvement thru material Handling systems & storage arrangements

xviii.Implements and maintains work standards

xix.Demonstrating new and existing equipment to systems engineers, support staff and production managers

xx.Elimination of environmental hazards processes

xxi.Work on elimination of NON-ADDED value & scrap generation

2)Job Profile – Planner (Transmission) – Sept-07 to July-12

i)Project Planning – New Transmission; BS IV Gearbox

ii)Process Planning – PFMEA, Process Sheets in DELMIADELMIA

iii)Kitting implementation at assembly line

iv)Facility& layout Planning – Product delivery; Cell formation

v)Capacity Planning& CAPEX Inquiries – New Machines to facilitate the new product or increased volume

vi)Proto Development – New Product development; Tooling Concept; Machine selection; Man-power planning

vii)Co-ordination between Design, Product Programmer, Material, Production& QA to deliver NEW PRODUCT, SOP & PROTOs.

viii)KAIZEN implementation – Productivity improvement; Cycle time reduction

ix)Cost-reduction programs – till 27.37Lakhs Cost Reduction done

x)Team concepts in product design reviews, both internally and with customer representatives

xi)Initiated new tooling concepts and worked with designs to develop tools

xii)Coordinate employee-initiative

July 2006 – Sept 2007 – Manufacturing Engineer; Bharat Forge Ltd, Mundhwa, Pune

Machining/grinding of products like - Crankshaft, Beam, Knuckle are the major involvement for development and finally its regularization.

Job Profile:

i)New Product Development

ii)Process Planning

iii)Tooling Design – Jig/Fixture using AutoCAD/Proe WildFire

iv)Technical Documentation – PFA/PPAP/FMEA/Process Sheets/MQP

v)Machine Tool/Cutting Tool Selection

vi)Machining – Parameters/Sequence selection

vii)Production process regularization

July 2004 – July 2006 – Dy. Manager (Process Planning); WALCHANDNAGAR INDUSTRIES LTD., WALCHANDNAGAR, Pune

i)Special Job oriented projects (Ship, Satellites parts – Cen. Govt Projects) was successfully implemented thru special manufacturing process.

ii)Tollings for heavy equipments for fabrication & machining designed & manufactured

iii)Dealing for approval of manufacturing documents with Auditors (BARC, ISRO & Private Sectors)

Dec.2001 – May.2004, work experience as a research fellow for Titanium machining using cryogenic cooling – Project Work – Dept of Science & Technology, India

i)Evaluation and analysis of machining parameters

ii)Modeling of NOZLE for cryogenic cooling application using PRO/E2000i

iii)Handling of all machining operations.

iv)Familiar with office words, power point etc.

Dec.1999-Aug.2000 “Mukund Flexpack Ltd.”, Pune, as a ‘Trainee Engr.’.

i)Production Supervisor

ii)Planning of day to day production

iii)Assigning labour on machine

iv)Quality control

v)Documentation of production reports


Master of Science (MS) – Mechanical Engineering – June 2002 to July 2004 – 8.97 CGPA

IIT Kharagpur

Project - “Role of cryogenic cooling on machinability of Titanium alloys (Ti-6Al-4V) in Endmilling” This project was experimented and studied for the development in machinability for the applications of Aerospace Products Ti-6Al-4V . It is a DST sponsored project.

BE (Production) – June 1995 to June 1999 – Distinction;

SRTM University, Nanded (Maharashtra)

Project – Automatic Crop Cutting Machine - This is advanced agricultural project. Mechanism of machine is based upon the transmitting motion by worm & worm gear and powered by diesel engine. Automatic slow forward motion is a distinct characteristic.

12th Class (Science) – June 1994 to June 1995 – 1ST Class

10th Class – June 1993 to June 1994 - Distinction


i)Lean Six Sigma Green Belt (Feb-2019)

ii)One-month industrial training (28th June–31st July 1998) in “Vanaz Engineers Limited”, Pune.

iii)Four-month training course of ProE2000i in “Pentasoft Communication Ltd.”, Pune.


International journal in “IMECHE, part B, Journal of Engineering Manufacturer, “Turning of titanium alloy under cryogenic cooling by TiB2 coated carbide tool”

21st AIMTDR conference, “Role of cryogenic cooling on machinability of Ti-6Al-4V in end milling”.


Languages known : English, Hindi, Marathi.

Date of Birth : 5th May 1978.

Marital Status : Married

Valid Passport : E6661547

REFERENCES – Available on request.

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