Leadership skill, Problem Solving, People development, System implemen

DINESH KUMAR SAH

HEAD OF PRODUCTION – OPERATIONS IN GARMENT INDUSTRIES

Mobile No: +91-991*******, Email- **************@*****.***

ADDRESS: H.No: C-905, JM Florance, DV-GH-09C, Sector-Techzone-4, Greater Noida (West), Noida, UP (INDIA)

PASSPOPRT NO: M6627816 (Valid- 09/03/2025

KEY COPEYENCY SKILLS:

Strategic Planning

Problem solving / analytical skills

System implementation

People Management & Developmen

Budget vs cost production

Building relationships

Manufacturing Process

EDUCATIONALQUALIFICATION:

●Executive Post Graduate Diploma Management in - Lean Operations

Alliance University, Bangalore 2019 -2020

●Bachelor of Arts

Delhi University 2005 -2008

●Diploma in Apparel Manufacturing Technology

(ATDC, New Delhi, India) 2003 -2004

●Higher Secondary School (10th pass)

Govt. Boys Senior Secondary, New Delhi 1999 -2000

●Secondary School (12th pass)

Govt. Boys Senior Secondary, New Delhi 1996 -1997

MANAGEMENT CERTIFICATE:

●Six Sigma Principles Apr-2020

University System of Georigia

●Supply Chain Management Apr-2020

Korea Advanced Institute of Science and Technology (KAIST)

OVERALL JOB PROFILE:

●Develop and implement short & long term operations strategy.

●Lead operations processes including budgeting and forecasting activity.

●Drive and implement supply chain models.

●Improve overall management (inventory profile, visibility and tracking of inventory availability at different points in the pipeline.

●Provide guidance to team and proactively develop, lead and implement continuous process improvement (CPI).

●Support financial targets and achieve supply chain productivity KPI.

●To ensure achievement of production targets for unit within cost, time and quality norms.

●To ensure co-ordination among various areas of production technical quality etc.

●To provide manufacturing expertise to production team and ensure implementation of cost reduction/ efficiency improvement through process changes and improvements.

●To ensure timely preparation of production plan in line with available capacity and marketing requirements.

●To ensure proper up keep of manufacturing facility to achieve machine availability and efficient utilization norms.

Experience Detail:

Brij & Co

Designation: Head of Production operations

Duration: May-2017- Jun-2020

Product Handle: Jackets, Shirts, Uniform & workwear, Night wear, Dresses, Bags

Buyer Handle: BMW, MG Motor, Kia Motor, Maruti, JCB, Urban clap, Holister, Yamaha, Dana.

●Lead the Merchandising and production team to improve the overall productivity and quality, control cost, reduce production lead time and maintain a stable workforce.

●Monitoring hourly, daily production status whether it is meeting the production plan or not, if not then make a route cause analysis and give quick solution for a smooth operation.

●Solving working problems on the floor, Manpower Management / General Management on the floor.

●Develop and Execute strategics for enhancingthe manufacturing efficiency from order to delivery factory.

●Manage the Operations of Production and Quality Processes.

●Ensure cost minimization and optimum utilization of labour, machinery and material through effective operating layout in the production.

●Set targets and taking care of Embroidery or Knitting department and keep motivating this department for on time completions of work allotted as this is important department.

●Reviewing production plan with capacity & strength along with ensuring timely shipment target.

●Analyze and evaluation of production plans and present operational performance.

●Order status monitoring & regular schedule meeting merchandising & sourcing for order planning.

●To provide performance review and information to the seniors on regular basis by ensuring proper and timely generation of all management information reports.

●Ensuring that the plant works within an optimised cost.

●Building relationship with merchandising department, production people, supply chain & other concerned department for smooth operation.

●Ensure the accurate & optimal capacity planning while ensuring cost reduction & increased profitability.

A-57, PARAMOUNT PRODUCTS LTD

(New Delhi, INDIA)

Designation: Sr. Production Manager Out Sourcing

Duration: (01 yr) March-2016 - March-2017

Product Handle: Jackets, High fashion dresses & Tops, Shirts, Blouses, Bottoms

Buyer Handle: Top shop, Zara, Mango, Zina Tricot, Macarme

Job Responsibilities:

●Responsible for ecerything right Cutting stage through Sewing / Finishing till Final Packing & Shipment on an Independent Production Floor having Following capacities:

# 500 Sewing machines

# Sewing Capacity = 6000pcs. Per day

#Finishing Capasity = 5000pcs.day

# Man power = 750.

●Ensuring cut to ship and order to ship within 1%

●Lead the production team to improve the overall productivity and quality, control cost, reduce production lead-time and maintain a stable workforce.

●Setting up systems to ensure consistency in products responsible for quantity of garments manufacturing in the unit, and manage the operations of Production and Quality processes.

●Review garment rejection with the concerned process owners and provide the right solution.

●Solving Working Proplems on the floor, Manpower Management / Generak Management on the floor.

●Productivity Improvement, work Aids & Attachment, Specialized Machine etc.

●Supervising the fabric and trims flow and procurement plan on regular basis to avoid last minute surprises.

●Maintain planning record & follow up every day cutting, sewing, finishing, print, embroidery & wash report.

●Ensure cost minimization and optimum utilization of labour, machinery and material through effective operating layout in the production.

●Order status monitoring & regular schedule meeting with merchandising & Marketing for order planning.

●Co-ordination with Buying houses Q.A, Merchandisers, Higher Authorities & other departments. .

●Ensure orders for raw material and garment processing are correctly and timely.

Pt DUA SEKAWAN RESPATI

( Jakarta, Indonesia)

Designation: Factory Manager Operation

Duration: (2.3yrs) Sep-2013 - Dec-2015

Product Handle: Shirts, Trousers, Dresses, Polo T- Shirts, Shorts, Active wear, Denim Jacket

Buyer Handle: Polo, Kara hat, Prestige, Max, Reebok, Puma, Speedo, Charlie

Domestic buyer: S&P, Matahari, MOC

Job Responsibilities:

●Responsible for ecerything right Cutting stage through Sewing / Finishing till Final Packing & Shipment on an Independent Production Floor having Following capacities:

# 800 Sewing machines

# Sewing Capacity = 9000pcs. Per day

#Finishing Capasity = 8000pcs.day

# Man power = 1100.

●Ensuring cut to ship and order to ship within .5%

●Maintaining factoey cost should not be exceed 22% of sale.

●Lead the production team to improve the overall productivity and quality, control cost. Reduce production lead-time and maintain stable workforce.

●Review garment rejection with the concerned process owners and provide the right solution.

●Develop a planned preventative Maintenance (PPM) schedule and optimize equipment according to the standard procedures.

● Work with Design and Purchasing to develop the production development process which includes tracking and reporting on time production, quality, vendor compliance and costing.

●Ensuring and to be achieve CMPT Target as per given budget by planning.

●Solving Working Proplems on the floor, Manpower Management / Generak Management on the floor.

●Maintaning standards operating system, as per Buyer’s requirments and Factory’s SOP.

●Co-ordinating with Buying house Q.A, Merchandisers, Higher Authorities & other departments.

●Develop and implement short & long term operations strategy.

●Lead operations processes including budgeting and forecasting activity.

●Plan and improve inbound & outbound product flow to meet business requirements.

●Drive and implement supply chain models.

●Ensuring that the plant works within on optimized cost.

●Work with centralized HR, Admin, logistics and IT department to enhance the production and operation environment.

●Monitoring daily communication with merchandising, Account team and customer.

7D, ORIENT CRAFT LTD

(GURGAON, INDIA)

Designation: Sr. Manager Production Operation

Duration: (8.8 yrs)Jan-2005 - Aug-2013

Product Handle: High Fashion Dresses, Tops & Blouses, Shirts, Trousers, Blazers, Kids wear ( Dresses, T-shirts)

Buyer Handle: Ann Tailor, Gap, Mark & Spencer's, Wal-Mart, Talbot, Next, FCUK, J.Crew, Target, H&M, S,Oliver

Job Responsibilities:

●Responsible for all shipments / overall Factory efficiency.

●Responsible for ecerything right Cutting stage through Sewing / Finishing till Final Packing & Shipment on an Independent Production Floor having Following capacities:

# 600 Sewing machines

# Sewing Capacity = 6000pcs. Per day

#Finishing Capasity = 5000pcs.day

# Man power = 750.

●Ensuring cut to ship and order to ship within 1%

●Developing and managing a strategic framework by driving an effective and efficient planning cycle. Promoting cross team-working for the strategy, planning and implementation team day to day work flow management.

●Select processes for the order removal extra processes to reduce cost of production, improving profitability by identifying cost reduction opportunities through integrated planning, information support and Analysis, Optimize Manpower Utilization.

●Order status monitoring & regular schedule meeting with merchandising & sourcing for order planning.

●Coordinate with PD / Technical Merchant to have production friendly styles.

●Building relationship with merchandising department, production people, supply chain & other concerned department for smooth operation.

●Effectively control on workers and staff to maintain discipline work enviroment, work process flow.

●Ensure the accurate & optimal capacity planning while ensuring cost reduction & increased profitability.

●Monitoring hourly, daily production status whether it is meeting the production plan or not, if not then make a route cause analysis and give quick solution for a smooth operation.

●Ensure cost minimization and optimum utilization of labour, machinery and material through effective operating layout in the production.

●Reviewing production plan with capacity & strength along with ensuring timely shipment target.

●Analyse and evaluation of production plans and present operational performance.

16-17, PEARL GLOBAL LTD

(GURGAON, INDIA)

Designation: Production Executive

Duration: (01 yr) Jan-2004 - Dec-2004

Product Handle: Shirts, Trousers, Blouses, Tops, Bottoms, Dresses

Buyer Handle: Gap, Banana republic, Holister, Mark & Spencer's, H&M

Job Responsibilities:

●Analyse and evaluation of production plans and present operational performance.

●Working in close co-ordination with factory head in preparing their factory line plan making sure factory covers the monthly projection.

●Acting as a functional bridge between corporate team and production team and co-ordination with the shipping team.

●Co-ordinate with quality of the finished products with minimal rework & rejection.

●Actively involved with buyer and buyer QC’s, by sharing style wise TNA factory load plan and weekly inspection schedule and status.

●Coordinate with sub-contracts jobs, embroidery work, internal factory work, washing etc..

●Co-ordination with export shipping team regarding monthly quantities, planned for shipment during the given month.

●Co-ordinate with sub-contracts jobs and embroidery work for delivery status.

Training:

●CT-PAT – SGS

●Productivity Improvement for Men’s shirt or Pants from Juki

TECHNICAL SKILLS:

●ERP Systems (Planning), RFID, WFX

●Microsoft Office

●Mails

PERSONAL DETAIL.

Father's Name : Lt. Sr, Ram Lal Sah

Date of Birth. : 15 February 1981

Marital Status : Married

Nationality : Indian

Languages : English, Hindi & Indonesian

PLACE. GURGAON (DINESH KUMAR SAH)

DATE:

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