M. TONY CLEAMENT JOES
To Continue my career with an organization to pursue new challenges in the field of MANUFACTURING PROCESS AND PRODUCTION in a well reputed organization and to be integral part of prestigious working culture ensuring that the team achieves the organization goals as per the stipulated time plan and criteria.
A well accomplished and multi tasked manufacturing specialist experienced in handling high and low volume production with an extensive background in MANUFACTURING (Production & Quality)- AEROSPACE, AUTOMOTIVE, OIL & GAS (IN OEM & TIER 1) components for more than 21 years. Demonstrated success in introducing New Projects developing / Production and managing new and existing process to improve Quality and Productivity. Presently working as Cell lead cum Manufacturing Tech. II –in COLLINS AEROSPACE Manufacturer of OEM components for Aircraft and Military Products.
Core Skills & Experience Details
QUALITY ENGINEER - MANUFACTURING
·Leading and participating in Lean Events relating to quality improvements
·Relationships - Displays sensitivity and awareness of how actions affect customers and coworkers
·Identify and implement improvements with manufacturing teams that reduce product cost, improve quality, improve process and maximize customer satisfaction
·Escalate and make presentations to customers for source of improvements.
·Create PFMEA for existing products
·Determine, justify, and coordinate the purchase and implementation of new equipment and processes jointly with manufacturing teams; track tooling
·Review and make disposition on non-conforming materials.
·Assist in the design and build of manufacturing/assembly/processing equipment and processes
·Establish, monitor, and develop improvement plans for quality key performance indicators
·Drive supplier performance improvement through root cause analysis, corrective action and supplier performance reviews & leadership events
·Manage quality metrics and present findings and recommendations to the management review team
·Lean manufacturing procedure and Value stream mapping & Leadership events
·Design & Developing, Procurement and Validation new JIGS & FIXTURE
·New Project development, New Process development, Continuous improvement
·Reduce scrap – Root cause Analysis, ACE module follow up
·PPAP Activities – Process Flow diagram, PFMEA, Control Plan, Process capability, Time study
·Work instruction for Standard operating methods & New production process
·Design and implement special tools as per requirement – POKA – YOKE concept
·Team formation for Activities, to lead, train and guide
·Proposed process flow and M/C layout implementation
·Implementing new methodology of machining process in Tool room activities.
·Handled machines like HMC, VMC, CNC Turning centers, grinding, broaching, lapping, Hobbing and SPM’s
·Experience in solving production process issues
CELL LEAD CUM MANUFACTUTING TECH LEVEL II COLLINS AEROSPACE JAN’ 2015 – TILL DATE
PRODUCTION INCHARGE CTMIL – MOTHERSON GROUP OF COMPANY FEB’14 – OCT’14
·A well renowned Tool room Manufacturer of Plastic injection mould and Blow mould in INDI
PROJECT TECHNICAL LEAD PENN MANUFACTURING INDUSTRIES, CHENNAI DEC’11 – DEC’13
·Working as a Project Tech Lead for Highly Precession Aerospace engine parts
·To maintain the OTD, OEE and Zero QN as per customer requirements.
·Customer communication and other O.S.P activity process handling
·Process Modification and continuous Improvements activities are the major work role.
·AS9100 Rev C & ISO 14001 certification requirements and follow up.
·New Contract Review, F.A.I documents and Process document requirements.
·New product development from F.A.I to Production mode activities.
PRODUCTION IN CHARGE CUM TECHNICIAN COMBINED CORPORATION LTD, SCOTLAND SEP’10 – OCT’11
·Worked as Production Setter Cum Technician
·Maintain quality and productivity in shop floor
·O.S.P activity process handling.
·Productivity improvement, Setup reduction and Cell formation activities in shop floor.
ASSOCIATE ENGINEER – DEVELOPMENT & QUALITY BALIGA LIGHTING EQUIPMENT LTD, CHENNAI JUN’09 – AUG’10
·Product development support
·Documentation activities for new product development
·Lead resolution of quality issues, including program support
·Develop and implement improved standard procedures through the lean process and tools; document so improved process can become organization standard
·Provide inputs on inspection methods & improvements related to job
·CNC and Conventional Machine setup and programming.
CNC MACHINIST HAMILTON SUNDSTRAND PACIFIC AEROSPACE PTE LTD, SINGAPORE FEB’04 – MAY’09
·Worked as a VMC & HMC Machine setter, setting of new precision components
·New Product development support
·Setup time reduction and A.C.E system activity follow up.
·Program interpretation for new development, cross function team activities.
·Multi tasked machinist- Handled machines like Broaching, Lapping, Bench drilling & Assy.
ASSISTANT PRODUCTION SUPERVISOR BALIGA LIGHTING EQUIPMENT LTD, CHENNAI MAR’01 – FEB’04
·Production planning & Manpower allotment
·machine inputs and outputs monitoring
·Production documentation activities
·CNC and Conventional Machine setup and programming.
CNC PROGRAMMER I.M. GEARS, CHENNAI MAY’98 – MAR’01
·Worked as CNC Programmer setter cum operator
·Setting up parts, running production as per fixed target and programming for setup parts.
·Implemented Cell Concept production and A.C.E system activities
·Achieved regular monthly targets & minimize scrap rate to 15%
·Setup reduction in special purpose CNC milling Machine – 60% and overall setup reduction 17%
·Total process Lead time reduction for one Family of parts 60 days to 37 days
·OTD improvement from 57% to 80%
·Quality issue reduction from 20% to 4%
B.TECH IN MECHANICAL ENGINEERING 2012-2015 RVU UNIVERSITY, INDIA
DIPLOMA IN MECHANICAL ENGINEERING 1195-1998 THANAPANDIYAN POLYTECHNIC
·CNC short term course on Programming
·Certification Course on AUTOCADD R-14
·Internal QMS Auditor Training Course (Based on ISO 9000:2000)
·NITEC Intermediate in PRECISION ENGINEERING
·NON-DESTRUCTIVE TESTING (AMERICAN SOCIETY & STANDARDS)
1.LEAN ACTIVITIES 2. TPM 3. A.C.E SYSTEM ACTIVITIES 4. TS16949
1. MS OFFICE 2. MASTER CAM – 2007 AUTO CADD – 2007
Date of Birth : 24th March 1976
Marital Status : Married
Nationality : Indian
Language Known : English, Tamil (to speak, read & write)