Core Competencies

Profile Summary

Production Planning & Control

Plant Operations & Commissioning

Quality/ Process Improvements

Operations/ Maintenance/ Commissioning

Budgeting/ Cost Control

Quality Management

Risk Assessment & JSA

Safety Management

Vendor/ Contract Management/ Inventory Mgmt.

Team Training & People Management

Versatile professional offering nearly 15 years of comprehensive experience & impressive success in leading operations across Manufacturing & Chemical Plants in India and Saudi Arabia

Achievement-driven with excellent track record of managing complete operation aspects of plant

Gained hands-on knowledge of Equipment - Pumps, Filters, Reactors, Evaporators, Clarifiers, Warehouses, Storage Tanks & Conveyors

Credited for participating in the commissioning of one of the Largest Phosphoric Acid Plants in the world

Expertise in developing detailed shutdown schedules in MS Project, identifying critical path activities, overall shutdown durations and resource requirements

Exposure in developing and maintaining excellent working relationships with site personnel through effective communication

Administered material resources & coordinated with Logistics & Marketing Teams

A principle executive ‘point of contact’ for the plant for providing overall leadership & direction for all plant operations to achieve continuously improving results in Production, safety and quality

Soft Skills

Timeline

2005

Jun'05 - Feb'15

Since Mar'15

Education

2005: Bachelor of Technology (Chemical Engineering) from National Institute of Technology, Warangal, India

Work Experience

Since Mar'15: Maaden Waad Al Shamal Phosphate Company, Saudi Arabia as Production Supervisor

Key Result Areas:

Planning, organizing, directing & controlling operations with a team of 50 members

Spearheading the entire Plant Operations and Production as per the goals of organization; managing the Production Efficiency and Quality

Implementing strict measures in operating procedures to optimize resource/capacity utilization

Minimizing performance bottlenecks for achieving high productivity with minimum consumption of material & machine and monitoring expenses

Resolving on-time remedial actions to process alarms and plant upsets

Coordinating the start-up operations, optimizing control and shutdown of process sections in compliance with established procedures, standing instructions

Collaborating with various departments like Maintenance, Engineering Services, Reliability and Quality Assurance for ensuring accomplishment of monthly production targets

Ensuring plant & personnel safety all times and as per the compliance with site operating procedures

Creating the Daily Production Report, recording all the key activities and reporting to the Management.

Training, mentoring and building teams to enhance the plant operations; ensuring training and follow-ups of safety practices Permit to work, Lock Out Tag Out

Coordinating & supporting the Shift Supervisor, DCS Operators & Field Operators in extreme operational situations and ensuring all actions are aligned with Standard Operating Procedures

Monitoring the quality of products in the lab, initiating corrective actions as per the standard norm’s deviation

Leading the development and training of Saudi Trainees and New Operators; designing training materials for the training of the employees

Preparing, modifying and reviewing of Standard Operating Procedures (SOPs) and IMS documents.

Assessing non-routine operations by risk assessment and JSA beforehand; managing incidents, hazards & emergencies in time

Previous Experience

Jun'05 - Feb'15: Sterlite Copper Sterlite Industries (India) Ltd., Tuticorin, India as Associate Manager/Shift In-charge

Key Result Areas:

Managed Plant operations with key focus on bottom-line profitability by ensuring optimal utilization of resources

Monitored OPEX & CAPEX, leading capacity planning, productivity improvements & technical issue resolutions initiatives and diligently planning for materials and inventory management

Drove activities and programs like 5S, Kaizen competitions, safety activities, CSR activities & external trainings

Identified solutions to the plant problems using tools like Brainstorming, Root Cause Analysis, 5 Why Analysis

Devised day-to-day strategies, budgets, production schedules, with resource allocation and machine loading for optimum output, minimizing bottlenecks in terms of men, material & machine for high productivity

Ensured adherence to quality systems as per the ISO 9001/ OHSAS 18001 standards, maintained requisite documents to ensure complete in-process quality & improvement in process capabilities

Highlights:

Led the production efficiency & quality; optimized the daily operations of the plant

Planned the shutdowns and annual turnarounds; performed the daily in process checks & production planning and monthly operations review

Successfully implemented the Quality & Safety System and prepared for Audits

Established the KPAs reviewing performance of employees

Devised & executed the implementation of production plan

Administered material resources & coordinated with Logistics & Marketing Team

Supervised the receiving of raw material and storage of raw materials and consumption planning

Personal Details

Date of Birth: 18th April 1983 Nationality: Indian

Location: Turaif, Saudi Arabia Languages Known: English, Hindi, Telugu & Tamil

Marital Status: Married No. of Dependents: 1

Passport No.: T6768788 Validity: 18/06/2029

Driving License No.: 238-***-****(Saudi) Visa Status: Employment Visa

Tarachand Reddy Penumallu

Expertise in Plant Operations & Commissioning and Production Planning, targeting assignments with a company of high repute

addzzr@r.postjobfree.com +966********* /+91-889*******

Adaptable Problem Solver

Team Leader

Strong Work Ethic Detail Oriented

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