JITENDRA KUMAR SRIVASTAVA

Mobile: +919*********/ +918*********

E-Mail: addzh0@r.postjobfree.com

FOUNDRY PRODUCTION AND PLANNING

Acknowledged for implementing and control processes in line with the guidelines for improving operational efficiencies in foundry

An IRQS certified Internal Auditor for Quality (ISO 9001:2000), Environment (ISO 14001:1999) and Safety (OHSAS 18001:2004) Management Systems

Industry Preference: Roll Manufacturing / Foundry Casting

SUMMARY

26 Years of experience in Foundry, working in rolls manufacturing company, Automobile Foundry, Railway component manufacturing company, Captive foundry of JSPL

Have a good exposure to high pressure moulding line, moulding in ARPA machine,No Bake Hand moulding process, No bake core process, cold box and hot box core process

Expertise in managing the Rejection control through root cause analysis(CAPA) and Product management

Developing long-term partnerships with foundry production, Induction melting and production planning in together with day-to-day correspondence from placing order till receipt of shipment entailing placement, tracking & completion

Including monitoring inventory levels, stock management and liaising with outsourcing vendors Possess for timely completion of outsourced job

Managing the entire production operations, optimal utilization of resources, devising process standards, process improvements and customer satisfaction

Capable of improving the efficiency by optimizing raw material and man power planning, the available resources and increasing order flexibility of production and reducing the lead time of the finished products

CERTIFICATIONS

IRQS Certified Internal Auditor for Quality (ISO 9001:2008), Environment (ISO 14001:1999) and Safety (OHSAS 18001:2004) Management Systems

Certificate Course in AutoCAD-2000 from INDO Danish Tool Room (Jamshedpur)

Solid works 3D CAD drawing

MAGMA simulation and prediction of foundry defect through simulation

IT SKILLS

ERP: Baan and SAP- PP & SD Module

Office Suite: MS Office - Word, Excel, PowerPoint

Others: AutoCAD 14r & 2000

Solid Works 3D Drawing

MAGMA Software for casting simulation

WORK EXPERIENCE

Currently Employer

Oriental Foundry Pvt Ltd (Railway Component Manufacturing)

July’19 to Till Now Sr. Manager (Foundry) Responsibility Rejection Control

Process Improvement

Methoding

Assembly of Bogie and coupler

Quality Audit for Class A Foundry-RDSO

Ensure Quality parameter

Frontier Alloy Steel Limited (Railway Component Manufacturer)

June’16 to May’19 Sr. Manager Methoding Key Area- Rejection control

New product development

Simulation through MAGMA software

Process Improvement

Equipment High Pressure Moulding M/c – Mould Master

Moulding Machine ARPA

Cold Core box Shooter- Compax

No Bake Reclaimed sand system -Disa

Hot Box core shooter – Susha

Induction Furnace – 5MT, 3 MT, 1MT

Arc Furnace – 5MT

Contribution New product developed for DLW, Varanasi

Holder for traction Motor

Housing Bogie

Gear Case for WAP7 and WAP9

Suspension Tube

Rejection Reduction to 5-6% from 9-10%

Since Nov’97 to Jun’16 with Tayo Rolls Ltd. (A Tata Enterprise), Jamshedpur

Growth Path

Nov’97-Nov’99: Trainee (Production Assistant) – Training in sand preparation, moulding and assembly, melting processes in induction and ARC Furnace, MIS, Work Flow, Cycle time reduction, Sand testing,

Nov’99-Mar’05: Production Assistant - Centrifugal Casting-Design and development of Different Production, charge preparation, processes control and Quality parameter for induction furnace

Mar’05-Mar’07: Technical Assistant in Foundry- Static Casting - Design and Development of different foundry parameters and control of chemical composition in induction melting for SG and Grey Iron

Mar’07- Jan’10: Officer, planning - Casting Defects analysis and control through CAPA, Material

Planning in Advance as per Production plan, regular interaction with supplier for raw material availability and its quality improvement

Jan’10-Dec’10: Sr. Officer, Planning - Formulation of Annual Business plan, Resource planning, Fund allocation .Making company business strategies and its Deployment.

Jan’10-Jun’16: Assistant Manager, Planning - Formulation of Key Result Areas(KRA),Motivate/encourage people to participate in small group activities in form of Quality Circles(QC),TIPS(Tayo Improvement Projects, and Cost Reduction Initiatives.

Responsibility Area:

Managing Foundry production, planning & process control entailing the entire ordering process from level meeting to completion of customer orders

Forecasting demand, analysing and meeting customer demand on time & planning capacity resource across all plants to meet customer requirement

Drawing control & Methoding of castings,Manufacturing drawing

Logistics; monitoring all despatch activities (domestic & export)

Formulating and implementing strategies for inventory control & capacity utilisation

Outsourcing activities for machining

Coordinating with customers for timely completion of orders and order inspection

Ensuring compliance to all company and business policies and administering all open sales order and ensuring appropriate order flow

Administering all communication with all Central Excise and Sales Tax Department order and processed all customer orders and shipment of products and ensure optimal practices for all processes

Facilitating availability and delivery of right quality materials at the right time, price and terms; devising efficient logistics management system to ensure delivery of the goods / shipments as per committed timelines and cost

Ascertaining outsourcing requirements, identifying & developing a reliable vendor for completion of jobs; negotiating with vendors for improving delivery efficiency & reducing lead time for deliveries

Designing and implementing systems & processes to facilitate smooth functioning of process operations

Achievements:

Achieved 5% yield improvement through Method Technology

Established complete dispatch procedures and of Rolls & Pig Iron

Successfully implemented:

oERP (BaaN) system for sale of Pig Iron

oSAP in TAYO

Received:

oCash Award in 2002 for cost saving of INR 10 Thousand

oInnovation Award in 2007 for drastic improvement in yield

Key role in developing methodology for process improvement in consultation with Renoir Consultants

Slashed 20% cycle time by implementing WIP monitoring strategies

Developed PARAS (Planning and Resource Allocation System)

Contributed towards company by saving INR 68 lakhs through capacity utilization of vehicle in logistics

Decreased the lead time in production by 20% through implementation of PARAS

PREVIOUS WORK EXPERIENCE

Apr’93-Oct’95 with Leader Valves Ltd., Jalandhar as Assistant Metallurgist (Ferrous Foundry Davison) – Manufacturer of SG, Grey Iron and steel Valves in INDIA

Nov’95-Oct’97 with Hindustan Malleable Ltd., Dhanbad as Production In-charge(Foundry division) – Manufacturer of auto components In SG and Grey Iron

EDUCATION

1993 ADC (Foundry Technology and Methoding) from National Institute of Foundry and Forge Technology (NIFFT, Ranchi) with 7.05

1990 B.Sc. from Jamshedpur Co-Operative College, Jamshedpur, Ranchi University, Ranchi

PERSONAL DETAILS

Languages Known: Hindi & English

Date of Birth: 8th February 1968

Permanent Address: Flat No: Honey Berry 4012, Sahara Garden City, Ichapur, Adityapur, Jamshedpur, Jharkhand 831013

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