Engineering Quality

Profile Summary :

Having professional experience more than 20+ years in Plant Operations, Head

of the Manufacturing Engineering, Production, Estimation, Design, PFMEA, New Product Development, Methods,, Tooling, Materials, CAD / CAM, Production planning control, Quality control, Systems and Procedures, Six Sigma, 7QC Tools, 8D, APQP, PPAP, Kaizen, Poka Yoke, 5S, GD&T & Team management. Worked online and offline for several years on global projects for international countries such as Germany and Switzerland. In meantime well upgraded on plant operations, new manufacturing engineering strategies, improvements in fixture designs, cycle time reduction techniques, Tool Selection, Lean Manufacturing and Production Management Key Techniques. Provide material specifications and other requirements to the vendors and make payments upon delivery of materials and Research about new machinery, purchase necessary equipment, conduct test and approve machinery for use. Expertise in improving operations and maintaining overall documentation as per AS 9100D, ISO 9001, ISO 45001 & ISO14001 standards Oversee all daily operations of the plant from production and manufacturing to ensuring policies and procedures are followed. Develop processes that will maximize stewardship, safety, quality and productivity. Professional experience in Team Management: Mentoring and execution of activities related to evaluate staff performance and provide necessary support to all the employees.

Ensured achievement of production targets for the unit within the Estimation, Cost Control & Budgeting with time and quality norms; Ensure timely completion of FADs as per agreed targets so as to ensure 100% repeat orders.

Directed international & domestic operations for the set-up standards with liability for strategic utilization & deployment of available resources to achieve organizational objectives.

Coordinate and direct projects, making detailed plans to accomplish goals and directing the integration of technical activities

Prepare annual budget for New equipment facilities and manage expenditures within budget.

Increase production, assets capacity and flexibility while minimizing unnecessary costs and maintaining current quality standards

The planning of work schedules, assignments, and operation sequences to meet production requirements, including the allocation of resources. Should have delivered programs for critical customers like GE, Rolls-Royce, and Honeywell which is mix of structural & precision parts. Experienced in Health, Safety & Environment (HSE) Management to determine quality and effectiveness of the safety management systems Possess strong experience in Automobile / Aerospace / Defense / Oil & Gas / Power / Die & Mould’s sectors etc.

Professional Skills

Soft Skills

Work Experience:

Advik Hi Tech Pvt. Ltd., Pune as General Manager May’16 – Present Manufacturing Engineering, Production, Estimation, Planning, Quality & Maintenance Nucon Aero Space Pvt. Ltd., Hyderabad as DGM Nov’11 – May’16 Manufacturing Engineering, Production, Estimation, Planning, Quality & Maintenance Skanda Aero Space Pvt. Ltd., Hyderabad as Senior Manager Sep’06 – Nov’11 Manufacturing Engineering, Production, Estimation, Planning, Quality & Maintenance EQIC Dies & Moulds Pvt. Ltd., Hyderabad as CAM & Production In-charge JuL’00 – Aug’06 VIJAY KUMAR N

Plant Operations Head of Manufacturing

Production Estimation Design NPD NPI

PFMEA Planning QA & QC

Preferred Industry: Manufacturing

Collaborator Innovator

Change Agent

Influencer

Team Leader

Communicator

+91-966******* addz5b@r.postjobfree.com

Plant Mfg. Operations

Manufacturing Engineering

Managing Projects

Client Interaction

Production Management

Strong in Problem solving

Cost Control & Budgeting

Systems & Procedures

Estimations & CAD CAM

Quality Adherence

New Product Development

Process improvements

Team Building

Key Result Areas:

Leading Operations Manufacturing Engineering, Estimation, Cost Control & Budgeting, Production, Planning, Process, Maintenance, Quality, Design & Process Improvement and driving superior operational & financial results and presenting style that perpetuates the Eaton values & philosophy and code of ethics Revamping manufacturing processes to be more profitable, lean & efficient for achievement of production targets for the unit within the cost, time & quality norms

Technology up gradation & Upgradation of machines and tooling’s, Tooling Design, Machining Process Charts, Productivity & Process Improvements, Routing Charts, Cycle Time Reduction, Production Time improvements, Machine Hour Costing, Manpower deployment optimization, Overall Costing.

Controlling projects with respect to cost, resource deployment, time overruns & quality compliance to ensure satisfactory execution of projects and participating in annual CAPEX & OPEX budget preparation Managing Projects & Mentoring Team, Client Interaction, Modelling & Design, Fixture, Tool Design, CNC Programming, Validating ISV Verifying tool path in Shop floor setup, On- site experience. Managing the process of the introduction of new machinery, plant and equipment from drawing up the specification, to managing suppliers through to full installation in collaboration with all relevant parties Supervision of Engineering Activities Oversee the daily activities of the engineering teams responsible for introducing and producing products that meet customer requirements in cost, delivery and quality. Set up team's KPIs on productivity & standards and ensure they are regularly met or exceeded.

Anchoring on-site production activities to ensure completion of project within the time & cost parameters and effective resource utilization to maximize output & Develop team to achieve world-class competence in engineering and manufacturing methodologies.

Evaluating the team performance by establishing a system of reports based on achievement & area of improvement so as to reach to the mutually agreed, team & individual goals Directing operations for the development & implementation of standard operating procedures, enhancing service quality and implementing corporate standards & best practices

Spearheading the entire gamut of activities right from conceptualization to execution including finalization of technical specifications, procurement, vendor development, scheduling, progress monitoring, site management & manpower planning Establishing project review, monitoring & status reporting procedures to accurately report progress of the project to the stakeholders and end user clients

Reviewing reports and solving operational, manufacturing & maintenance problems to ensure minimum costs & preventing operational delays & downtime

Extensive experience in the process defining for critical parts and cutting parameters for various types of materials such as titanium, Inconel, high nickel alloys, aluminum, brass, graphite, C45, cast iron, Al He 30, En19 and stainless steels etc... Experience in CNC turning centers, VMC, HMC, Simultaneous 5 axis, Multy tasking CNC Machines, EDM, Wire cut, Grinding (Surface, cylindrical and centerless) and knowledge in Heat treatment, Surface coatings ( NADCAP). Design of tools and fixtures, maintenance function as preventive, breakdown, documentation Improvement of manufacturing efficiency costs, time reduction, Lean six sigma & 5S, etc… Strong in Involvement in ALL IMPORTANT FUNCTIONS OF COMPANY to ensure better decision making because of mature experience in manufacturing and offer good overall support to team in building strong consensus built decision making -CULTURE Working with clients and Projects :

ISRO-PSLV-C48, LPSC BrahMos - GLP-4 W39, SCM GE aviation -F404, F414, F103, F408, GE90, GENX, CF6, LEAP, F110, T700, T901 Rolls-Royce - TRENT XWB, TRENT900 AE2100, RB199, CTS800 Pratt & Whitney - PW4000, V2500, GP7200, PW2000 Safran - H160, AW189K, KAI LCH/LAH DRDL- LRSAM/ QRSAM Rockwell Collins - Electro-Mechanical Actuator

(Direct Drive) Honeywell - B737NG / CFM56-7, Comac Guide 777 CHINN, Nasmyth Technologies - Structural parts Moog - Manifolds, Primary Flight Control, Secondary Flight Control,High Lift Contro l ECIL- SATCOM BDL – AKASH, MRSAM

HAL – LCA, LCH, RUDRA, RD 33 PTAE 7, Hydraulic system RCI – RSA, WAS, REMA, NGARM Rafael – ACM, BARAK-1, 32 TYPES, 4 TYPES, 2TYPES BHEL - Gas and Steam Turbines. Locomotives Generators Medha Servo - 4500 HP diesel locomotive Technical & IT Knowledge Skills:

Hyper MILL, SIEMENS NX, CATIA, AutoCAD, Sold CAM, Mastercam (CAD / CAM) and MS Office & Windows Education:

B Tech in Mechanical Engineering from Jawaharlal Nehru Technological University, Hyderabad, India in 2012 Diploma Mechanical Engineering at Sri Visvesvaraya Polytechnic, Mahaboob Nagar, India in 2000 Certifications: Lean Six Sigma Green Belt (CLSSGB), Metal cutting technology Sandvik Germany and CAD / CAM. Interested Activities: Cycling, Travelling, Cricket and Snookers Personal Details:

Date of Birth: 11th May, 1981

Languages Known: English, Hindi, Telugu, and German (A2 Level) Address: Devree Housing Society, B Wing, Jadhawadi, Chikhali, Pune, Maharashtra, 411062. Passport No.: K184394

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