SUMMARY KUNAL JOSHI

addyc7@r.postjobfree.com +1-313-***-**** https://www.linkedin.com/in/kunal-r-joshi/

Industrial and Systems Engineering graduate with a concentration in Quality System Design and 2.5 years of work experience in Quality Domain. Currently seeking full-time positions in Plant Quality, Supplier Quality & Product Quality domain

Previously worked with automotive suppliers & leading medical device manufacturing company

Well versed in Root Cause Analysis & rejection data analysis. Suggested improvements in the process/tooling using analysis

Proficient in data analysis (Gage R&R, Capability analysis, Regression, Hypothesis Testing, DOE) using Minitab & Microsoft Excel

Certified Lean Six Sigma Green Belt professional with knowledge of DMAIC problem solving methodology

EDUCATION

University of Michigan- Dearborn Sept’18 – Apr’ 20

Master of Science in Industrial Engineering GPA: 3.94/4.00

Shivaji University, Kolhapur July‘11 – May’15

Bachelor of Engineering in Mechanical Engineering GPA: 3.45/4.00

SKILLS & SOFTWARE

DMAIC Gauge R &R MSA Process Capability Analysis GD & T 5S implementation & Training 5-Why 8D Standard Operating Procedure & Control Plan FMEA & BOS Chart 7 QC Tools CAPA Statistical Process Control Interpret Blueprint Kaizen APQP PPAP cGMP 21CFR 820 Minitab Microsoft office suite Data analysis on Excel AutoCAD Autodesk Inventor

PROFESSIONAL EXPERIENCE

Continental Powertrain aka Vitesco Technologies, Dearborn, MI Jan’20-Apr’20

Purchasing & Supplier Quality Management Intern

Performed Pareto Analysis for Zero Kilometer, Incoming Inspection & Production Control Quality incidents to prioritize issues

Worked with Electrical & Mechanical technical project leads to document Maturity Evaluation of the components

Extracted data from SAP business warehouse to analyze Supplier incidents & PPM to provide sourcing suggestion to the buyer

Performed Phase out analysis for the Electronics bill of material, identified successor parts & suggested potential suppliers for same

Tracked Product/Part Change Notification and Part Termination Notification of various programs for timely approval/closure

Zimmer Biomet T M T, Parsippany, NJ May’19- Aug’19

Supplier Quality Engineering Intern

Reviewed Supplier documentation like Root Cause Analysis, Corrective Action, Implementation Plan & Verification of Effectiveness for Non-Conformance Report (NCR) & Supplier Corrective Action Report (SCAR) for Supplier Quality Metrics

Aided SQE with containment, scope determination, disposition & report writing for Supplier Non Conformances

Responsible to review Supplier validation protocol documents viz.IQ (Installation Qualification), OQ (Operation Qualification) & PQ (Process Qualification) as a part of the Supplier Change Request

Performed Gage R&R & Manufacturing Capability Analysis on Supplier data to check if the Supplier process is capable

Worked with the Suppliers & Purchasing team to perform Supplier Re-qualification & update the Approved Supplier List (ASL) for Risk Level of 103 Suppliers. Automated Supplier communication via Email using Excel Macros

Interfaced with the critical & significant suppliers to update the Global Supplier Quality Agreement to be EUMDR compliant

Menon Piston Rings (P) Ltd. Kolhapur, Maharashtra, India June’17-Dec’17

Quality Control Engineer, General Casting Department

Responsible to ensure that overall monthly casting rejection is less than 10%, Prepared daily rejection report and analyzed monthly rejection using Pareto Chart and Business Operating System chart to trace the effectiveness of corrective action

Performed In-coming, In-Process and Final Inspection and decided whether to scrap or salvage the rejected material

Assisted auditor in conducting internal audit and supplier audit each month and made sure NCs are resolved in time. Documented all the audit observations and corrective actions instituted and tracked its effectiveness

Inspected the defective castings to trace the possible causes using Ishikawa diagram, 5-why analysis

Vinmar Diesels Pvt. Ltd. Belgaum, Karnataka, India Oct’16 – Apr’17

Quality Supervisor, Casting Department

Improved the yield of motor body casting by 10% by suggesting gating improvements

Managed a team of 5 casting inspectors for final inspection and took financial decision on whether to salvage or reject the casting

Reduced the casting rejection due to improper molding practices to 5.2% from 8% by introducing ‘Standard Operating Procedure’ for Greensand testing

Tooltech Engineers, Kolhapur, India Apr’16 -Sept’16

Graduate Engineer Trainee, Machine shop

Prepared Standard operating procedure for 30 components for standardization of process, reducing the need of frequent training

Reduced manufacturing lead time of a component by 6.4 minutes and improved worker efficiency by 5% by implementing 5s

Worked on the implementation of 5s on the shop floor for smooth flow of material and optimized use of floor space area

Implemented lean tools such as Kaizen and Poka-yoke for cost-cutting and to improve machining on conventional machines

Assisted in completing ISO 9001:2015 documents & procedures to renew the certification

Contact this candidate