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Engineer Process

Location:
Ann Arbor, MI
Posted:
June 19, 2020

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Resume:

EVAN DAWOOD

Cell: 810-***-**** Email: addxmg@r.postjobfree.com

Professional Profile

• Senior Process Engineer with multidisciplinary experience

• Experience in R&D, manufacturing, and process consulting

• Strategic and innovative problem-solving skills

• Team player committed to accomplishing central goals Education

University of Michigan- Ross School of Business- Ann Arbor, MI May 2020- May 2022

Master of Business Administration

Michigan State University- East Lansing, MI

September 2008 - May 2013

Bachelor of Science in Chemical Engineering

Work Experience

Materialise (Ann Arbor, MI): October 2018 - Present Senior Process Engineer (Medical Device Additive Manufacturing) Key Accomplishments

• In less than one year, started a brand-new cGMP manufacturing facility & shipped Class III devices for neonatal patients

• 200% increase in material recyclability resulting in reduction of largest cost contributor to production

• 40% reduction in raw material consumption per build through increased part bed density utilization

• 25% decrease in required total labor per building cycle by elimination of rate-limiting process

• Launched cGMP production facility (21 CFR Part 820/ISO-13485 compliant)

• Produced Class III implantable device using selective laser sintering (SLS) technology

• Validated new Cleanroom for production of implantable medical device used in trachea and bronchi of pediatric patients

• Developed manufacturing master validation plan (MVP) and quality management system (QMS) including: o IQ/OQ/PQ

o Process monitoring with statistical quality/process control (SQC/SPC) o Standardization of SOPs and WIs

o Identify and mitigate potential failures using quality risk management framework o Utilization of current statistical methods such as Gage R&R, Six Sigma, cPk, AQL, DOE, ANOVA, t-test, etc. o Test Method Development and Test Method Validation o Preventative maintenance and spare parts

o Delegate/perform verification and validation activities in compliance with CFR Part 820.30 “Design Controls” o Implement Engineering Change Orders (ECOs)

• Lead-process engineer during FDA approval/auditing process

• Established and maintained supplier relations including alternate sourcing and issuance of SCARs and NCMRs

• Collaborated/Developed, with 3rd-party testing labs, test methods to monitor critical validation activities

• Participated in corrective action (CAPA) activities as member of a cross-functional team

• Global process expert producing products using SLS technology to print parts with polycaprolactone (PCL)

• Trained/managed operators and production activities at the new manufacturing facility

• Participated in internal audits as a member of the internal auditing team Kingfa Science & Technology (Canton, MI): July 2016 – October 2018 Process Engineer III

Key Accomplishments

• 425% increase in production capacity on second largest production line

• 60% reduction in labor, on a per kg basis of finished goods, in a rate-limiting process

• 50% increase in production capacity of largest production line

• Lead process engineer for company’s first facility in the US, instrumental in acquisition of ISO-9001

• Compounding competency in the following polymers: PA6, PA66, PET, PBT, PC, PC-ABS Alloy, ABS, PP, HDPE, LDPE

• Manage upstream and downstream equipment for twin-screw extruder production lines from material handling to packaging

• Routinely managed multiple R&D trials and their respective scale-up to production lines

• Managed major expansion project to increase production capacity utilizing vendors, contractors, customers, etc

• Led cross-functional team to develop site PFMEA

• Standardized processes, workflow, etc. and train supervisors/operators in the production processes Coperion Corporation (Pitman, NJ): August 2015 – July 2016 Process Engineer II

• Led Twin Screw Extruder (TSE) trials with Fortune-100 clients

• Developed process flow diagrams (PFD) to outline proposed trial and identify all equipment to accomplish the proposal

• Provided technical and R&D support to current and potential clients

• Authored technical reports for the clients outlining pilot-lab trial setup, findings, and recommendations

• Provided onsite support during commissioning of new purchased equipment to ensure rate guarantees are met

• Performed process hazard assessments (PHA)

Viking Convenience Store (Marysville, MI): May 2014 – August 2015 Store Manager (transitioned to family business due to family health situation)

• Managed daily operations from clerical services to cashflow reporting

• Implemented point of sale (POS) and inventory management system leading to real-time inventory valuation

• Continually built business through customer interaction and understanding their needs Intertape Polymer Group (Marysville, MI): June 2013 – May 2014 Research & Development Process Engineer

• Led Tier I R&D project to produce and scale-up pressure-sensitive adhesive (PSA) from acrylic monomers

• Designed and conduct experiments using sound statistical principles to guide decision making in DOE design

• Lead cross-functional team meetings to facilitate pertinent project decisions Additional Qualifications

Brainspring: Jan 2020- Present

Secondary Elementary Math & Chemistry Tutor

• Multisensory tutoring for K-12 students in mathematics up through calculus

• Monitor student progress and focus on mastery of concepts before progression Trainings/Competencies

• AAMI ISO-13485 Competency

• ISO-9001/ISO-13485 Internal Auditor Training

• Materialise Magics Training

• AutoCAD Training

• Zwick TestExpertIII Training / Mechanical Testing Training



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