SHAILENDRA-Y-SALVI

Resi. Add. D -**, Deendayal Nagar, Navghar Road, Mulund-{E}, Maharashtra, India

Pin :400081.Tel: Resi:2563 2008/Mobile: 932**-***** / 982**-*****

E-mail: addxiz@r.postjobfree.com

Results-driven and dedicated with wide-ranging experience planning and leading operations involving small- to medium-sized manufacturing environments. Track record devising, evaluating, and implementing continuous process improvements to minimize waste and reduce costs while maximizing quality and yield. Establish effective quality control and safety programs, encouraging proactive participation across the manufacturing floor. Excellent communicator; success building cohesive teams focused on production goals, safety, and throughput.

KEY STRENGTHS

Safety management ● Strategic Planning operation management

Environment management ● Process improvement with cost

Health management time reduction.

Customer satisfaction ● Strategic operation management

Quality assurance ● Process analysis and financial budgeting

CORE COMPETENCIES

● Results driven with exceptional practical judgment with skill in developing process improvement, Quality circle, why-why analysis and team management directives

● Delivering optimal results in high growth environment that exceeds operational goals and yields measurable outcomes.

● Strong operational process improvement background through effective cost reduction, tactical planning,productivity gain, and revenue growth strategies.

●SAP Production module. Quality circle and 5S, Statistical process control (SPC)

Achievement:

1)Production capacity increased by 25 % per monthly by changing the hardware and in house development of intermediate part.

2)Water recycle 200 m3 per month (target 250m3 for2020-21 )and steam condensate recycle 40 % to 50 % .(target more than 60 %for year 2020-2021)

3) Stabilized three Extra pure grade product in commercial scale in last two years.

4) Best suggestion award for year of 2015-2016.

5) Certification of First AID trainer

6) Certification of Safety from central labor institute Mumbai.

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PROFESSIONAL PROFILE

NOCIL LTD (Rubber chemical division) March2007 –Till date

ISO 9001, ISO 14000, OHSAS 45000, TS16949 and Responsible care certification . Joined as Junior supervisor and Asst Production manager(process owner) since last 3 years .PLC (Allen Bradley) and DCS operating system of TATA HONEYWELL

Accelerators and anti oxidant Prevulcnization inhibitors antidegreants for tyre and non tyre industries.

Emergency Handling. Incident controller and handling onsite emergency.

Coordination with depts., to minimize down times in process. Corrective action,

Analyze the process.

Carried out HAZOP study & having awareness of quality, environment & safety policy.

Permits for work permit, Vessel Entry & Hot work in plants by ensuring

all from safety point of view.

.Preparing the FEMA,HIRA CAPA documents. Process. Modification reports.

Safety meeting and suggestion implementation

. Effective monthly yearly shut down planning and scheduling

IMS and TS auditor.

Stocktaking,vendor development, training to new employee.

Ensuring maintenance and upkeep of production equipment.

Ensuring the compliance of effluent discharge from the Plants to ETP to meet the regulatory requirements

Daily Raw material and final stock management manpower allocation

SAP management .SPC, Interactive with other department plant problem and finding solution.

Creating ER,PR for new modification

Functional team of 90 people. (50% non management and 50 % management) .

Maintaining morale and discipline in the Plants

Operation:

Distillation: Atmospheric, vacuum, Steam

Reactor:- SS reactor, wooden,Glass line, PP FRP vessels, High pressure vessels(57 kg/cm2. And 260 degree temp.

Filtration : Continue operation basket filters. Vertical centrifuge, leaf filters,

Rotary vacuum filters, Agitated nutch filter, Candle filters,

Driers: Band driers Fluidized bed drier Tray dryer, rotary Vacuum driers

ATFE: Agitator thin film evaporators, Pack and tray time distillation columns

Granulation units, pastillation units, and rotoformers (pastillation)

Continue type extraction units.

Utility Boiler (capacity is 30 tones) working On PNG (pipe natural gas,FO,Coal),cooling tower, chilling plant 175 TR max,

Thermal fluid( 295 degree ) N2,Air compressor 1000 cfm max.

Handling chemicals:

Aniline, PNCB, Cyclohexyamines Cyclohexylmercaptone,Methyl iso butyl ketene, Carbon disulfide, Acetone,Toluene. Iso propyl alcohol,Xylene.

Sulfur,Sulfuric acid, Hydrogen peroxide,Caustic lye, soda ash, sodium sulfite,.

Toxic gases and Flammable gases : Chlorine, Hydrogen Sulfide .Ammonia. Hydrogen.

Safety systems:

Deluge system,Fire and Gas detector system, scrubbing system, foam and water monitors. Rupture disks,Pressure relief valves, Electrical safety interlock systems, Fire drilles,Departmental safety meeting. Safety rounds.

Achievements:

Certification of First AID trainer

Certification of Safety from central labor institute Mumbai.

Best suggestion award for year of 2015-2016.

Amines & Plasticizers Ltd. Navi Mumbai Production engg July 2003 tofeb2007

Handling N-Methyl Morpholine, N-Methyl Morpholine Oxide, Hydroxyl Ethyl Morpholine, N-Formal Morpholine, N-Ethyl Morpholine, Methyl Di-Ethylene Amines, Di-Ethylene Amines, Monomethyl Amines

Summary of Skills:

Specialize in various processes involved in handling Morpholine Batch Process & Ethoxylation

Sterling Auxiliaries Pvt. Ltd. at Tarapur Production Engg August' 2002 - June'2003 Summary of Skills:

Handling Ethoxylation Process, surfactants.

Daily consumption 15 Tones Ethylene Oxide.

The Dharamsi Morarji Chemical Ltd at Ambarnath, Dist-Thane

from July' 2001 - July' 2002As a Process Engineer

Experience:

Handling of DCDA process of Sulfuric acid

Maharashtra Aldehydes & Chemicals Ltd, Mahad.

A/C E-Merck India Ltd. Goa from August1999 April 2001 as a Project/Production Engineer

Summary of Skills:

Manufacturing of Trimethyl hydro quinine (Bulk Drug) for Vitamin - E

Plant Erection & Commissioning

Set up of Trimethyl Hydro quinine which includes supervision & commissions of SS/Glass line reactor, utility piping, boiler setup, distillation column, heat exchangers (Glass Tube), cooling towers, effluent treatment plant, fluidized bed drier, centrifuge, rotary vacuum drier

Handling Reactions:

(Sulphonation, Oxidation, Extraction, Reduction, Centrifuging & Drying)

Handling Manpower

Professional Qualification:

PGDBM from Symbiosis Institute for distance learning,PUNE

Specialization: Operation

Bachelor of chemical engineering from Mahatma Gandhi Mission's College of engineering & technology affiliated to University of Mumbai in Jan 2001

Computer Skills:

Operating System: Ms- Dos 6.0, Win 95/98/2000/XP

Package: Microsoft Office 2000,

Database: Microsoft Access

CTC:- 10.5 lakhs P/A,

Personal Details:

Date of Birth: 20 February 1976

Passport No : A7399676

Marital Status: Married

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