CAREER OBJECTIVES:-

To become a technical and principal consultants for Automotive industries in the field of machining, fabrication, foundry, molding and special processes

CAREER DETAILS

Diploma in mechanical with 12 years of experience in Quality function from various manufacturing processes like elevators installation,stamping,machining, forging,casting,injection moulding, heat treatment,plating and hands on experience in implementing ISO 9001, ISO 14001, IATF 16949:2016, APQP, CQI 09,11,12,19 process audits.

EXPERIENCE

Formel D India Pvt Ltd – Trainer (Jan 2020 to June 2020)

Providing training on Core tools, ISO standards, IATF 16949:2016,KAIZEN, Lean Manufacturing, 5S, SMED, Value stream mapping, 7QC tools, etc for Management employees

Providing on the job training for New Employees

Providing CSR training on the basis of customer requirements

ISO /IATF 16949:2016 – Consultant (Freelancer) Jan 2015- December 2019

Consulting and Implementation of ISO 9001, 14001 and IATF 16949:2016 standrads, process developments, process verifications & Validations, CSR Implementation, SQ Mark, VDA 6.3, MACE audit requirements implementation.

ISO 9001

Conducting awareness programe and Internal audit

Establsihment of quality system procedures, and relevant documented informations for identified Quality system processes

Effective implementation of ISO 9001

Supporting to Identify of risks and opportunities from the organizational context

Supporting to clients to monitor and measure quality objectives

Conducting Internal audit

Supporting during the time of cerification body audit

Non conformance closure and certification followup

ISO 14001

Conducting awareness program on ISO 14001

Identification of legal and customer requirements relevant to environment management system and its processes

Identification of aspects and impacts for the processes

Supporting to Identify of risks and opportunities from the organizational context

Establishment of operational control procedure, management progamme for the identified significant aspects

Monitoring, measuring and controlling of environment objectives and hazardous wastes

Establishment of environment management system procedures

Supporting to customers to conduct Internal audit effectively

Supporting to customers during the time of certification body audit

Non conformance closure and certification followup

IATF 16949/TS 16949 :

Conducting awareness and internal audit training about IATF 16949

Conduting gap analysis on existing system

Establishment of road map for implementation projects

Establsihment of Quality system manual

Establishment of quality system procedure for QMS processes

Establishment of Work standrads, documents and formats

Identification and implementation of customer specific requirements and APQP for new product

Assessing risks and opportunities from organizational context and in QMS processes

Verification of quality objectives are derived as per IATF 16949:2016

Supporting to process owners to effective implementation of quality system procedure and monitoring,measuring and controlling QMS objectives

Supporting conduct process audit, product audit,layout audit and internal audit and its Non conformance closure

Co-ordinating with CB to schedule Third party certification audit

Non conformance closure and Certification followup

Other consulting and training:

Training on APQP, PPAP, PFMEA,Control plan, MSA and SPC

Customer audit NC Closure

MACE audit supports

Process verification with establsihed procedures

Process validation

Training on 7QC tools and 8D

Eccelent components pvt ltd (Dec 2010 to July 2014)

Designation: - Executive –Quality assurance

Preparation of PPAP Documents

Pattern approval, tool and die approval initial samples approval, part inspection

Process validation

Instruments and gauges planning

Part drawing preparation

Supplier audit and part followup

Third party testing plan and execution for raw material

Root cause analysis on internal and supplier end non conformance parts

Customer complaints handling

Conducting Internal audit for ISO 9001:2008

VAMAZU Control Valves –(May 2010 – Nov 2010)

Designation: Quality Inspector

Inspection of Valves as per part drawing

Supporting during third party leak test

Obtaining approval from customer prior to dispatch of valves

Internal non conformance handling

Amalgamations valeo clutch pvt Ltd – April 2009 – April 2010

Designation :- Apprenticeship – Inspector-SQA

Responsibile for inspect supplier products as per AOI

Raising non confromance report

Monitoring supplier performance and communiacting to engineer

Maintaining instruments and gauges and updating calibration details

Reporting to engineers any nonconformance identified

Manpower planning for materials movement

Coordinating and supporting to obtain hyundai 5Star audit

Maintaining zone 5S

Rejection analysis on daily basis

GRN Freeze

Stock monitoring

Action on issues idnetified during QRQC Meeting

KONE Elevators India Pvt Ltd- December 2007 – February 2009

Designation: Apprenticeship- Adjuster

Conducting Audit stage wise as per GAD

Ensuring site safety and contractors safety

Conducting safety audit

Coordinating with customer and engineer for on time completion of projects

Raising NC report against non confromance

Verification of corrective action taken

Reporting to Coordinator regarding staus

Eduactional details:-

Education

Branch

Institute/School

Location

Year of completion

Marks / Percentage scored

Diploma

Mechanical

Thai moogambigai polytechnic college

Maduravoyal,

Chennai

2007

66%

S.S.L.C

Govt.high school

Mogappair west

Chennai

2004

77%

Technical Skills:

ISO 9001, 14001, IATF 16949:2016, Process validation, new product development, APQP,PPAP,PFMEA,Control plan, MSA,SPC,Internal audit, process audit, product audit, Casting, forging, Injection molding,Rejection analysis, value stream mapping, 5S implementation, supplier audit, project management, training.

Certifications & awards:

Participated in inter college competetion held at ramakrishna polytechnic college by the year 2007 and got 1st prize in flexible manufacturing system.

Certified Internal auditor for ISO 9001:2008 from TUV Nord

Certfied professinal course in Creo 2.0 from greeva software solutions pvt ltd

Certified Internal auditor for IATF 16949:2016 from Mars consultants

Certified lead auditor for ISO 9001:2015 from BSI

Certified Internal auditor for ISO 9001:2015 and ISO 14001:2015

Completed online course in Emotional intelligence

Participations:

Participated and successfully completed one day training on 8 Disciplines of problem solving conducted by maxwell academy at June 2013

Participated and successfully completed 2 days training on Failure mode effective analysis – 4th edition conducted by Maxwell academy at July 2013

Participated and successfully completed one day training on Production Part Approval Process – 4th edition conducted by AIEMA at March 2014

Soft Skills:

Microsoft word, excel, power point,Auto cad 2010,Cre-o 2.0, Solid works, V.B 6.0, C++,

Hobbies:- Reading books

Personnel details:-

Name :- S.Prabhakaran

Father Name : M.Sivakkumar

Mother Name : S.Ramathilagam

Marital status : Married

Languages known : Tamil, Telugu, Hindi, English

Blood group : O+ve

DECLARATION:

I hereby declare that above mentioned informations are true as of my belief.

Thanks and Regards

(S.Prabhakaran)

Place: Chennai

Date:

PRABHAKARAN.S

Mobile: +91 – 733**-*****

E-Mail: addwon@r.postjobfree.com

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