MANOJ KUMAR

Email: addvz7@r.postjobfree.com

Phone: +91-990*******,942-***-****

Result-oriented Professional, offering nearly 20 years of experience in Mechanical maintenance, utilities, rotatic, condition monitoring, cost reduction, inventory control, store management, 5s, OHSAS, ISO familiarise, work in steel rubber, chemical, edible oil, power energy, targeting senior level assignments with an organisation of high repute

Profile Summary

●Insightful exposure in all the phases of Mechanical design, development and maintenance, utilities, rotatic, condition monitoring, cost reduction, inventory control, store management, 5s, OHSAS, ISO familiarise, work in steel rubber, chemical, edible oil, power energy, delivery and troubleshooting for mechanical systems.

●Skilled in providing effective resolution to customer queries related to production support and improving relationships by anticipating customer future requirements, thereby ensuring a positive customer experience

●Energetic and driven Project Manager with a track record of success in managing complex modernization and system integration projects

●Possess a proven track record and experienced in Modification of jab pumps 20modification for smooth operation, ingersoll rand & Atlas copco compressor modification to company, shin nippon turbine successfully run 700 days without plant tripping

●Gained extensive knowledge of heavy rotatic machine modification balancing, alignment & condition monitoring, maintin O breakdown

●Hands-on exposure to project engineering for POY & PSF, design, development and maintenance for the mechanical systems.

●Rich experience in project management activities with insightful knowledge of analysis, design, development, testing, maintenance, configuration management and training

Core Competencies

Design, development for mechanical systems Project engineering for POY & PSF

Hazop studies for chemical industry Cost reduction planning, budgeting, failure analysis

Maintenance of process equipment in chemical, fiber and food industry Project Management

Delivery Management Exposure on Chemical, Fiber and Food

Requirement Analysis Solution Designing Safety Audit in chemical industry

Client Relationship Management Team Building & Leadership

Efficient operation of air compressor & air conditioning systems 5S implementation of scrap maintenance management

Work Experience

Feb'07 - Till date

Raymond Ltd. (CPP) as Asst. manager

Role

●As a Unit Lead on complete mechanical maintenance & utility of rotatic & static heavy machines & equipment boiler feed pump ash screw conveyor coal crusher,vibrating screen steam turbine, generator, boiler ( AFBC) DMPLANT UF plant .responsible for preventive maintenance planning breakdown analysis planning for shutdown jobs & spare Procurement assignment, the activities are process improvements in three areas namely, procurement,housekeeping of plant and maintenance which will lead to cost reduction. Maintenance planning is the key to maintenance process improvement apart from root cause analysis for major and repetitive failures and maintenance cost analysis with respect to budget.

●Led large-scale business development and design efforts; developed and maintained application architectures from scratch

●Steered entire project implementation with a view to achieve business objectives and ensure optimum utilization of available resources

●Planning preventive and breakdown maintenance.

●Planning of force feed lubrication system, centralize lubrication system.

●Corrective and break down action Boiler-Oil fired (FO) 5 Ton & 7 Ton.

●Maintenance Training conducted at M/s BARMEG SURER INDIA LTD helped them to improve upon equipment

●Compressor - Atlascapco Ingersoll-Rand kirlosker (High pressure & low pressure

● Gas compressor - Water Treatment plant –softener, DM Plant, RO Plant.

●Hydraulic Press - 25 ton 1000 ton for belt curing Other M/C –MIXING MILL, BANBARRY, JACKRTING, BASE APPLICATION EXTRUDER, POT, PROFILE CALLENDER, CHILLER AC, COOLING TOWER, SPECIAL EXPERIENCE –PRINTING MACHINE NEWSLINE45FRONTLINEHEATSET, ETC Utility

●Analysed information system needs, evaluated end-user requirements, custom designed solutions and troubleshot information systems management

●Assisted the sessions with Subject Matter Experts/Business Owner and mapped the business process/requirements & documented the business requirements/concern(s) and pain areas

●Collaborated as a team to get products developed and completed with best-in-class mechanical industry development

●Performed several roles like identifying new process, determined gaps in existing process and implemented new processes; participated in design reviews & assisted with allocation of functionality to specific system components

●Facilitated technical discussion/meeting with Development Team for overall understanding of the project

●Understood clients business requirements and analysed business, functional and high-level technical requirements; assessed system level & functional level risks

●Mapped requirements of the clients and provided them best solutions involving evaluation and defined scope of project and finalized project requirements

●Maintenance and planning of compressor, pumps, EOT-crane,

●Hydraulic, Pneumatic, instruments, TMT boxes ejector pusher and TMT high pressure pumps & cooling high pressure pumps and other equipment

Previous Experience

Feb' 05 - Apr 06

Pix Transmissions Ltd., Nagpur as General Officer

May' 03 - Apr' 04

Sharada Ispat Ltd., Nagpur as Asst. Engineer (Mechanical)

Jul'01 - Apr'03

Khandesh Extraction. Ltd., Chalisgaon as Plant Engineer

Education

B. Tech from Institute of mechanical engineer, Mumbai in 2017

DME from Vivekanand polytechnic Institute Tumsar (MSBTE) in 2001

ITI(fitter) from Govt. industrial training institute in 1996

S.S.C. (Technical) from Gujarati national school Gondia in 1994

Personal Details

Date of Birth: 26-Oct-1978

Languages Known: English, Hindi,Marathi and Chhattisgarhi

Address: Vijaygram Colony, At: Lodhikheda, Chhindwara- 480108

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