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Quality Engineer Injection Molding

Location:
Bartlett, IL
Salary:
80000
Posted:
June 17, 2020

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Resume:

OBJECTIVE: A management career in Quality Department where I can use my comprehensive knowledge and expertise for continuous improvement.

SUMMARY: Contributing towards reduction in internal non-conformances by applying mistake proofing, corrective and preventive actions on timely basis. Combining strong quality leadership to provide training to inspectors and creating process flow, work instructions, and procedures.

Handling of customers complaints to the entire customer’s satisfaction.

Evaluation and Development of suppliers for delivery of good quality product on time.

Created KPI dashboard for visibility and monitoring of internal quality issues and suppliers performance on monthly basis.

Conduction on boarding suppliers audits.

Managing supplier quality complaints and corrective action to completion.

Helped supplier by suggesting process improvement.

Created process flow, Control plan and FMEA for PPAP submission.

Balancing of daily production and available quality resources for optimum output.

EXPERIENCE:

Sep 2019-Todate Pollmann North America, Plastic injection molding company for automotive parts IATF certified.

QC supervisor:

Supervision of Quality control inspectors.

Scheduling and assignment of duties.

Monitor overtime.

Monitor department budget.

Resolve any conflicts arises from time to time among inspectors or production workers.

Evenly distribution of assignments.

Member of MRB. (Material review board).

Making disposition on parts in MDR cage.

Monitor and work on GP12 and rework of parts with injection molding related defects.

Facilitating GP12 and rework meeting to develop exit plan for parts.

Work towards the exit plan of parts in GP12 and rework area.

Holding meeting on Corrective actions for resolution.

Liaison between engineering, purchasing and suppliers on quality related issues.

Handling customer complain as it is reported.

Analyze supplier performance on monthly basis.

Supplier management and approval.

Established and maintain supplier control such as receiving inspection supplier visits and supplier quality development.

July-2011-Sep 2019 Unicarriers Americas manufacturer of Fork lifts, Pallet jacks . ISO 9001-2008 certified

Supplier Quality engineer

Monitor supplier performance.

Develop and maintain Control plan, PFMEA, APQP and MSA

I have extensive knowledge of PPAP

Comprehensive knowledge of ISO 9001.

Conducting internal audit.

Comprehensive knowledge of ISO 14001 environmental system.

KPI management.

Knowledge of statistical process control (SPC)

Issuing and responding to CAR’s ( 8D, Internal and external, 5 Why’s)

Provide training to personnel on problem solving techniques and how to accurately use them.

Working knowledge of lean manufacturing, six sigma, Kaizan and 5S.

Member of MRB.

Liaison between engineering purchasing and suppliers.

Facilitate NMQW and QAR meetings.

Collect data and interpret data for useful purposes.

Analyze supplier performance on monthly basis.

Supplier management and approval.

Established and maintain supplier control such as receiving inspection supplier visits and supplier quality development.

Familiarity with fabrication processes such as forming, welding and CNC machining process.

Feb 2011-July-2011: BVR Aero manufacturer of electronic devices (Aero Space) ISO 9001-2008/AS9100

(Contract) Quality Engineer

Develop and maintain PPAP (Level 3)

Develop and maintain Control plan, DFMEA and PFMEA.

Statistical process control (SPC)

Issuing and responding to CAR’s ( 8D, Internal and external, 5 Why’s)

Working knowledge of lean manufacturing, six sigma, and 5S.

August 2007-Feb2011: Netcom inc. manufacturer of electronic devices ISO 9001-2008

Senior Quality Engineer

Develop and maintain PPAP (Level 3)

Develop and maintain Control plan, DFMEA and PFMEA.

Statistical process control (SPC)

Issuing and responding to CAR’s ( 8D, Internal and external)

Supervising QC inspectors.

Managing suppliers, supplier visits, evaluating supplier on periodically.

Issuing corrective action to suppliers for any non- conformance.

Provided training to inspectors and assemblers on quality issues.

Liaison between engineering, production, purchasing and shipping.

Working knowledge of lean manufacturing, six sigma, and 5S.

June 2007-August 2007 Rogers Corporation Silicone Foam Manufacture AS9100 certified

(Contract) Sr. Quality Engineer (Contract Position)

Handling of customer complaints.

Evaluating supplier’s performance.

Supplier’s visit.

Creating and maintaining quality system documentation (Paper- less).

Preparing and issuing CAR’s to suppliers.

Handling of internal corrective action.

8D problem solving techniques

Liaison between engineering, production, purchasing and shipping.

Provide training to associates and subcontractors.

Develop and maintain PPAP.

Develop and maintain Control plan and PFMEA.

Process Capabilities study (SPC)

August 2001 – June 2007 Altak inc. Bloomingdale, Illinois QS 9000 / ISO 9001-2000 Certified

Incharge Quality Department

A Japanese owned company.

Wiring harness manufacturer for Honda, Toyota and Nissan

Managing the quality system based on QS9000/ IS 9001.

Monitoring and managing the QC department overtime.

Preparing the QC department personnel appraisal within the guidelines.

Working knowledge of TS 16949.

Responsible for addressing customer complaints.

Working knowledge of 8D problem solving techniques

Develop and maintain work instructions and procedures.

Provide training to associates and subcontractors.

Develop and maintain PPAP.

Develop and maintain Control plan and PFMEA.

Supplier evaluation and selection of suppliers based on performance and non conformances.

Supplier Quality Assurance visit (Product, Processes and Quality system)

Customer’s visit to attend complaints and arrange sorting if required.

Carry out SPC charting on critical dimensions and values using six sigma.

1st article inspection.

Production and process audit.

Working knowledge of Gage R&R.

Process Capabilities study (SPC)

Develop and approve master samples.

Member of the safety group.

May 2000 - June 2001 Plastic group, Willow brook IL QS 9000 Certified

Blow mold company

Sr. Quality Engineer

Car Seat frame for Saturn, and big panels for portable potty (Donaldson).

Worked in the position of Quality Engineer.

Develop control charts X-bar and R-charts.

Conducted training to operators and inspectors.

Conducted Internal Audit.

Nov. 1999 – May 2000 Quality consultant for Burnex Corp. a sheet metal fabricator plant. Algonquin IL

Sept. 1998 – Nov. 1999 Littlefuse Desplaines, IL QS 9000

Senior Quality Engineer

Manufacture Fuses for Intel and automotive.

Working in the position of Quality Engineer.

Develop and maintain Work instructions and procedures.

Provide training to associates and subcontractors.

Develop and maintain PPAP based on APQP requirements.

Develop and maintain Control plan and PFMEA based on APQP requirement.

March 1995- Sept. 1998 QMA, Inc. Elk grove Village, ISO certified

Quality Manager.

Manufacturer of Printed circuit board for Motorola, and DuKane

Managed Quality department personnel comprising of one supervisor and 5 inspectors.

Scheduling overtime and manage QC department budget.

Employee appraisal for QC department personnel.

Developed and maintained the entire company’s

Quality system.

Provide training to all associates on work instructions and procedures.

Knowledge and familiarity of IPC 610A

Production and process audit (Internal and Supplier).

Certified internal auditor.

EDUCATION: MS Industrial Engineering 1995 University of Illinois Chicago

Computer Skill: MS words – Excel Spread sheet – MS outlook-Power point

Working knowledge of Vantage, MACpac/AS400, SAP, Microsoft AX and People-soft.



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