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Plant Chemical Engineering

Location:
Fereej Ibn Dirhem, Qatar
Posted:
June 15, 2020

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Resume:

HARI PRASATH. V

Contact: +974********

E-Mail: addt7w@r.postjobfree.com

Skype: prasath.hari1

PROFILE SUMMARY

** ***** ** **** ********** in the arena of:

Production of CRMB, Polymer Modified Bitumen, Cutback Bitumen, Tack Coat

Plant Maintenance

Good knowledge in Quality Control

Knowledge in New plant startup

Commissioning of Storage Tank, pipe line, Boiler and Production unit.

Handled all operations of Bitumen, Bitumen Emulsion, Cutback Bitumen, Oxidized Bitumen, PMB, and CRMB.

Raw material Procurement.

Calibrations, Inventory and Daily Production Reports.

Shipments.

ISO records.

ACADEMICS

Bachelor of Technology (B. Tech) in Chemical Engineering (From 2015)

Kalinga University, India. (Distance Education)

Diploma in Industrial safety (2012-2013)

Annamalai University, Chidambaram, Tamil Nadu, India.

Diploma in Chemical Technology ( 1998-2001) SBTE,

SwamyAbedhanandha Polytechnic College, Thellar, Thiruvannamalai Dist,

Tamil Nadu, India.

ORGANIZATIONAL EXPERIENCE: 18 YEARS

AL JABER & MAKHLOUF WLL, NOH3 PROJECT, QATAR JANUARY 2017 TO PRESENT

Production (PMB) and Quality Control (Bitumen & PMB)

Al Jaber & Makhlouf supports Qatar in its growth and development through construction of roads. It has the state of the art PMB manufacturing plant for New Orbital Highway & Truck route project contract-3, Qatar.

Key Responsibilities:

Responsible for the quality assurance and quality control of the activities and test results obtained by the laboratory.

1.Production of Polymer Modified Bitumen PG76E-10 grade.

2.Supervising, Operating and Maintaining PMB Plant (Mazzenza Super Challenger)

3.Inventory maintenance

4.Conduct laboratory testing of Bitumen and PMB

5.Good knowledge in Operating DSR, PAV, BBR, RTFO and RV.

6.Ensure that tests are carried out according to the latest, valid and correct test standards and SOP's.

7.Plan and schedule the sampling and testing activities.

8.Assist QA/QC Engineer in Calibration

9.Temperature verification in PMB and Bitumen storage tanks

MIDDLE EAST MODIFIED BITUMEN COMPANY, QATAR MAY 2016 TO AUGUST 2016

BITUMEN PLANT SUPERVISOR

Key Responsibilities:

Production of Polymer Modified Bitumen

Responsible for overall Bitumen Plant Modification.

Commissioning of PLC Massenza Emulsion production unit & Cutback production unit.

Plant Maintenance

Responsible Inventory, Stock Maintaining, Raw material procurements.

Responsible for New Pipe line modifications.

Purchasing of production related spare parts

AL KHALEEJ BITUMEN CO. LLC, ABU DHABI, UAE 2015 TO 2016

PRODUCTION & LABORATORY IN-CHARGE

Key Responsibilities:

Responsible for overall Production and Quality Control Assurance at the plant.

Supervise production and laboratory operations and ensure that all products meet AASHTO and ASTM standards.

Responsible to maintain Plant on ISO Standard and Laboratory on ASTM quality level.

Calibrates, validates, and maintains equipment and inventory.

Knowledge in testing of Bitumen, Bitumen Emulsion, Cutback Bitumen, PMB, CRMB, RMB.

Knowledge in formulation optimization through laboratory trials.

Interact with customers and provide necessary support on technical matters.

Responsible for Material submittal to the customers / contractors.

Developing and implementing standard operating procedures.

Maintaining all ISO registers related to quality control.

Knowledge in Quantity inspection of ship and shore tanks.

Knowledge in purchasing of the required instruments and raw material to plant and lab.

Sending samples to external laboratory for third party testing.

Labeling, storing and recycling the production samples.

Knowledge in health and safety and housekeeping.

GULF PETRO GAS, JABEL ALI, DUBAI (PROJECT ) JUNE 2014 TO AUGUST 2015

PRODUCTION & PROJECT IN CHARGE

Key Responsibilities:

Construction and installation of new Production units & laboratory setup.

Installing jacketed heating lines, pipe lines full setup.

Responsible to startup production and lab.

Calibration the tank capacity and fixing level gauge.

Knowledge in formulation optimization through laboratory trials.

Interact with customers and provide necessary support on technical matters.

Developing and implementing standard operating procedures.

Maintaining all ISO registers related to production.

Installing thermax boiler 250,000 Kcal and running.

Labeling, storing and recycling the production samples.

DRK INFRATECH BITUMEN DIVISION, INDIA 2012 TO 2014

PRODUCTION MANAGER

Key Responsibilities:

Responsible for overall Plant & Quality Control.

Producing and Testing of CRMB, PMB, Bitumen, Bitumen Emulsion and Cutback Bitumen in mill.

Knowledge in production of Bitumen Emulsion in automatic DCS and PLC SCODA plant.

Knowledge in production of PMB in high shear mill.

Attending and resolving customer complaints within 72 hours.

Supervise production and laboratory operations and ensure that all products meet Indian standards.

Responsible to maintain Plant on ISO quality level.

Calibration of Plant, laboratory equipment and inventory of supplies.

Knowledge in formulation optimization through laboratory trials.

Interact with customers and provide necessary support on technical matters.

Implementing safety sign boards, eye wash shower and fire fighting lines in the plant.

Developing and implementing standard operating procedures.

Maintaining all ISO registers related to quality control and production.

Purchasing of the required instruments to maintain the laboratory in Indian Standard level.

Labeling, storing and recycling the production samples.

Knowledge in health & safety and housekeeping.

ASCA BITUMEN COMPANY LTD, NIGERIA 2011 TO 2012

PLANT MANAGER

Key Responsibilities:

Responsible for production & sales of Bitumen emulsion.

Responsible for overall Quality Control and Quality Assurance at the terminal.

Maintenance of emulsion plant, boiler and diesel generator.

Carrying out state level demonstrations for application of Prime Coat, Tack Coat and Surface Dressing emulsions.

Providing timely technical service to the Customers

Responsible for safety at all operational activities.

Developing strategies to meet daily, monthly and annual production targets.

Monitoring and controlling operational cost by effective planning.

Monitoring and controlling the inventories.

Developing and implementing standard operating procedures.

HINDUSTAN COLAS LIMITED, INDIA

ASSISTANT – PLANT OPERATIONS: 2009 to 2011

ASSISTANT – PLANT OPERATOR: 2001 to 2007

Key Responsibilities:

Key role in Control room operation of DCS unit.

Continuous Production in Auto mode, semi mode, manual mode.

Controlling the Process Parameters during Production

Periodic calibration of the instruments and flow meters present in Production Unit.

Valve operations such as Pneumatic valves and Butterfly valves.

Quality testing of Bitumen, Bitumen Emulsion, Cutback Bitumen, PMB, NRMB, CRMB and Road bond.

Knowledge in Operating Thermax Thermic Fluid Heater, Production unit reactors and Emulsion internal Gear Pumps.

Familiar in MS-Word, MS-Excel and sending production reports to the management through computer generated data.

Preparation of Standard Operating Procedures (SOP).

Preparing Daily plant reports and analysis of products variation.

Knowledge in Operation of Fire fighting pumps.

Daily stock maintenance of all raw materials.

Planning of procuring of Raw Materials and involving in Purchase related activities like PO and Tender process.

Knowledge in forklifts operation.

Supervising housekeeping.

Supervising loading and unloading and weighing.

Attending customer complaints and solving the issues thereby increasing the customer satisfaction

Research work in the Pilot-Plant.

MICROCIRCUIT TECHNOLOGY (S) PVT. LTD, SINGAPORE - 2007 TO 2008

PRODUCTION ENGINEERING TECHNICIAN

Key Responsibilities:

Worked as a Technician for Waste water treatment & Reverses Osmosis Plant.

18 m3/hr Reverse osmosis plant with Pr. sand filter, activated carbon filter, Micron cartridge filter, Degasser and Mixed bed units.

Mack up the dosing chemicals such as Naoh, H2SO4, Polymer, Sodium metabisulphate& Anti scalant (Polymer).

Making the reliability of instrument like pH meter, conductivity meter, Turbidity meter & spectrophotometer by calibration with standard solutions & maintaining the calibration history card.

Preparation of Daily generation report, weekly, monthly report, costing report (WTP) and water balance.

RAW MATERIALS HANDLED

Bitumen, SKO, MTO, Redicote-E4819, Tallow diamines, Hydrochloric Acid and Calcium chloride and Sulphuric acid, Bentonite and Antifoam.

Crumb Rubber, Gilsonite, Styrene-butadiene-styrene (SBS), Ethylene bisstearamide and Latex.

Hytherm oil, Light diesel oil, Furnace oil and Gear oil, White spirit, Diesel,

PROFESSIONAL ENHANCEMENT (TRAINING UNDERTAKEN)

HPCL Monthly safety program held in HPCL Vishakhapatnam Refinery.

Fire fighting and mock drill program held at Hindustan Colas Plant, Vishakhapatnam.

5s Training in Singapore.

PERSONAL DETAILS

Date of Birth: 30.10.1980

Marital status: Married

Nationality: Indian

Languages known: English, Tamil, Hindi, Telugu and Malayalam.

Native Address: No: 33, Ramu street, Nellikuppam, Cuddalore, Tamil Nadu, India – 607105

DECLERATION

I hereby declare that above mentioned details are true to the best of my knowledge.

(HARI PRASATH.V)



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