G.MANIVANNAN

Mobile: +919********* E-Mail: addnql@r.postjobfree.com

In pursuit of career enhancing opportunities in the field of:

Quality Assurance ~ Quality system~ New Product Development Quality

PROFESSIONAL SUMMARY

A dynamic professional with 9 years of valuable experience in Quality management system, Incoming Quality, New product Quality, Process Quality and supplier quality of Brake assembly system and Auto & Power Generation components in Machine shop (CNC, VMC, VTL, SG, HMC & Conventional M/C).

Scope of excellence entails:

- Quality Core Tools - GD&T (ASME Y14.5-2009) - CMM Programming

- Metrology - Internal Auditing (ISO 9001:2015) - New Product Development Quality

- Supplier Quality - product & Process Audit - Customer Handling

Summary of Skills & Experience:

Experienced in Quality functions like Receipt quality, bought out inspection, Layout inspection (NPD Quality) Supplier Quality, Process Quality, Customer Quality, Final product quality & quality planning.

Expert in Operating & Programming in the Co-ordinate measuring machine (CMM), especially in ZEISS all models software CALYPSO.

Expert in Operating the Video Measuring System (VMS), especially in DynaScan.

Have a good knowledge in APQP, PPAP, GD&T, and ISIR etc.

Have a good knowledge in PFMEA, Quality management Plan (Control plan), G R&R studies &MSA, SPC, Cpk Analysis, problem solving tools.

Have a good knowledge in Sheet metal, casting (Die-casting), Forging and Machining Manufacturing Process.

Experience in Skilled inspection of sheet metal, casting, forging, machining, Gears & welding parameters using conventional Instruments.

Good Communication and Co-ordination with all stake holders such as Suppliers, Internal and external customers.

Experienced in making and validating Fixtures and Gauges for parts and assemblies.

Well experienced in Audits like process audit, product audit, DOCK audit, Supplier audits, Customer Audit and Familiarized with inspections like layout, Critical / Significant parameters.

Experienced in tools &techniques like7QC, Brainstorming, 5S, Kaizen, Poke Yoke, VAVE.

Implementation of ISO9001:2015 & IATF 16949:2016 systems.

PROFILE SUMMARY

Supplier Quality Engineering:

Handling various Supplier for different Commodities and process such as Machining, Heat Treatment, Plating, Sheet Metals, Press Components, Casting parts, etc.,

Supplier Evaluation and Survey Audit and Action plan follow up.

Supplier Assessment Report submission and qualifying them as per ISO/IATF and based on organization system procedures.

Supplier Quality Performance review and get their improvement action plan and follow up.

Supplier Corrective action and preventive action review.

Communication with Supplier (If any drawing/requirement changes).

Reviewing PPAP & Regular Inspection / Test Reports.

Performing periodic audit, re-test to verify the process and product quality.

Customer Quality Engineering:

Customer audit reports review and working with Internal/manufacturing team to resolve the issue.

Customer communication and CAPA follow-up.

Customer feedback and survey report review and take improvement actions.

Product Qualification Report, PPAP & ISAR Submission and get approval from Customer.

In-process Quality:

Performing First piece and Set-up approval audit.

Performing regular process, product, system & 5S Audits.

Sampling final inspection and Dock Audits.

Preparing Control Charts and Cpk analysis.

Monitoring First Pass Yield (FPY) and Product performance.

Taking Corrective and preventive action to eliminate process and product Quality Issues.

Quality Management System:

Implemented ISO 9001:2015 in JMI, working with MR.

Conduct daily review meeting and collect the data for performance analysis and prepare quarterly performance report to top management.

Collecting departmental objectives and submitting to top management for MRM.

CAREER RECORD

Currently associated with Rising Stars Mobile India Pvt.Ltd (Foxconn) as a Assistant Manager from December-2019.

RSMIPL is Manufacturer of housing body panel for smart mobiles and feature mobiles through injection molding and stamping process.

CAREER RECORD

June 2017 – November 2019 with FAURECIA EMISSION CONTROL TECHNOLOGIES INDIA PVT.LTD (Payroll: Trigo) as a senior Quality engineer

Faurecia is Manufacturer of Exhaust Muffler Assemblies, catalytic converter Assemblies for automobiles and Trigo is an independent resident organization is functioning with dedicated management and processes, services performed and maintained by 150+ multilingual residents globally.

Major Accomplishments:

Managing a team with Quality functions like Incoming, Process, final & PDI inspection of Exhaust & Catalytic assemblies to assure the Process & Product quality with respect to drawing/SOP.

Conducting a technical review for the products and preparing the Receiving inspection standard (RIS) & Receiving report (RIR) for the bought out parts.

Preparing and implementing the CMM program for the new product parts & Production parts.

Analyzing line parts complaints for RCA & initiating actions to reduce line stoppage due to parts quality Improving Customer Satisfaction by ensuring zero defect outflow & Continual Improvement by fulfillment of customer requirement & resolving quality issues.

Conducting Product / process quality audits with respect to the standards & SOP.

Root cause analysis for customer complaints through problem solving techniques like 8D, Why-Why analysis methodology & statistical approach for right first time solutions.

Coordinating of Customer periodic audits.

Analysis of non-conforming parts on a daily basis & monitoring of rejection & rework PPM.

Regular review & Control of in-house monitoring records – Receiving Inspection, First Off Inspection In Process Inspection, Sampling inspection and Final Inspection Reports.

Conducting periodic training program for inspectors to improve their quality skills & knowledge.

Preparing Work Instructions, Quality Alert, Concentration Chart and Quality Plan for all operations.

Major Clients Handled:

HYUNDAI & FORD

CAREER RECORD

August’12 – June’17 with JM Frictech India Pvt. Ltd - as a senior Quality Engineer.

JM Frictech India Pvt. Ltd is an ISO 9001:2015 & ISO 14001:2004, OHSAS 18001:2007 certified company. Manufacturing Wet brake system, Hydraulic brake system, and Wet clutch system for agricultural equipment’s, construction, heavy duty, and material handling.

Major Accomplishments:

Preparation and update of PFD, Control plan & FMEA.

Preparing the CMM program for development product.

Monitoring of SPC & MSA activities as per the In-Process Plan.

Involving in APQP initiation.

Preparing and updating the PPAP documents with CFT.

Inspection of development product through 2D height gauge & VMS.

Responsible for Setup approval, Patrol inspection, first off inspection and maintaining the records.

Control of non-conforming products by having a track on it through 8D.

Carried out quality audits of suppliers.

Handled Customer Audits and Enquiries.

Pro-active on-site Customer visit schedule with CQA group.

Customer Return Tracking.

To do why-why and root cause analysis for the problem and rejection coming online.

Carrying out 5S, Poke- Yoke and kaizen activities for continuous improvement.

Major Clients Handled:

TAFE, John Deere, JCB, Escorts, Eicher, PTL, Carlisle, ITL, Mahindra & Mahindra, Kamco, AGCO, Carraro

Noteworthy Contributions:

Cycle time reduction in CMM Program From 5min 42 sec to 2min 55sec for control valve part inspection by using auto probe change program.

Received special recognition on Quality & Delivery Improvements by Mahindra & Mahindra For H1 Project

Increasing FTR in control valve for pin and beam subassembly.

Scored 82.65% in TAFE iMarQ Audit.

ISO 9001:2015 Audit – No findings (Major or Minor) against CQA group

Developing a new source for Hydraulic products in a short period.

CAREER RECORD

June ’11 –August ’12 with Sri Baba Engineering Private Ltd - as

Trainee Engineer (Quality Assurance)

Sri Baba Engineering Pvt. Ltd, manufacturing automotive precision components for Heavy industrial vehicle. Process Involved – Machining and thread rolling.

Major Accomplishments:

Inspecting the part in the process and updating the setup approval and patrol reports.

Responsible for maintaining Quality records & Documents.

Preparing the PDI standard and report.

Major Clients Handled:

Caterpillar India. Pvt.Ltd & Komatsu India. Pvt.Ltd

TRAININGS ATTENDED

ISO 9001: 2015 Internal Auditor Training certified – OMNEX India Pvt. Ltd

Quality system Basics Training

7QC Tools

Cost of Poor Quality

APQP,PPAP,FMEA–Mahindra& Mahindra

Certified in CMM Level I,II

SPC,MSA&VAVE

Domain Expertise

Total quality management(TQM)

5S, 7 QC tools, QC Story methodology, Poka-yoke, Quality function deployment, Statistical Process Control, Nichijo Kanri (Daily management) thro visual control systems and Genba.

Kaizen and QM matrix

Quality Management systems

ISO 9001:2015

JIT/Kanban

Single piece flow, Cellular manufacturing, two bin system

Computer Proficiency

MS office & Power Point

Pro/E, ANSYS & AutoCAD

CATIAV5

SCHOLASTICS

Graduate in Mechanical Engineering from J.A Institute of Engineering & Technology in Chennai with first class (65%) -2011.

PERSONAL DOSSIER

Father’s Name : Mr.D.Gnanamurthy.

Date of Birth : 24th July 1990.

Sex : Male

Nationality : Indian

Address : No. 100/1 Southmada Street, Thirumazhsai, Chennai – 600 124.

Linguistic Proficiency : English, Tamil & Telgu (speak only).

DECLARATION

I hereby declare that the information given is correct to the best of my knowledge.

Place: Chennai

Date: (Manivannan .G)

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