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Engineer Employee Relations

Location:
Bloomingdale, IL
Posted:
June 05, 2020

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Resume:

JEHAD KAMEL EL KHATIB

(US Citizen)

*** ******** ******- ************- ** 60108

630-***-**** addmuj@r.postjobfree.com

MANAGER / SENIOR ENGINEER: Maintenance, Instruments & Control, Projects,

Highly accomplished engineer and technical leader with solid track record of dramatically improving performance, stability, capacity, maintenance, and support of complex areas for 1 of world’s largest gas processing companies.

Maximize uptime, safety, and quality of sensitive equipment and systems, developing and managing robust predictive, preventative, and corrective maintenance programs in line with latest international standards.

Revolutionize capabilities, developing and implementing innovative new systems, techniques, and tools.

Save time, energy, and costs, continually improving processes, resource utilization, and execution of daily tasks.

Drive seamless turnaround of concurrent projects, spearheading superior technical planning and leadership.

Tackle most complex and elusive issues to arise, drawing on advanced knowledge of control, automation, and computing, extensive hands-on experience, and +40 training courses in protection and control systems, supervision, communication, and health, safety, and environment (HSE), amongst numerous other areas.

Maintenance & Engineering Management Innovation Instruments Control Automation Computing

Multi-Project Management Strategic & Technical Planning Capacity Optimization Resource Management HSE

Team Building & Development International Collaborations Problem Solving International Standards QA

PROFESSIONAL EXPERIENCE

HoneyWell (UOP), DesPlaines – IL, Aug 2014 - Present

Project Engineer - Process Information & Control System Group

Project engineering, management and customer interface of control system projects

manage projects from start to finish, including orientation meetings, installation drawings, bill of materials, control panel layout and wiring diagrams, system fabrication, acceptance testing, and operating manual creation.

Achievements:

Completed many PLC systems projects, including Kick Off meetings, preparation of Field wiring diagrams, Input / output lists, Internal wiring diagrams, Bill of materials, Internal Factory tests, Customer Factory acceptance tests, preparation of Equipment Instructions and Data Books.

Worked on Variety of process control systems: Drier Regeneration Control systems, Catalyst Regeneration Control systems, Regeneration Control systems, Lock Hopper Control systems.

Reviewed, verified, corrected and recommended changes and modifications to various systems drawings and documents.

Managed projects of multiple PLC systems including Honeywell Safety Manager, Triconex system, Siemens S7 Allen Bradley, Honeywell C300 system, as follows:

a-SAUDI ARAMCO Penex, Siemens, Drier Regeneration Control system.

b-MTO RCS, China, Triconex, Regeneration Control System

c-CRCSII, ANRPC Egypt, Honeywell Safety Manager, Catalyst Regeneration Control System

d-NRL Penex DRCS, Pakistan, S7, Siemens, Drier Regeneration Control System

e-CRCSIII, Shandong Jingbo, SM, Honeywell Safety Manager, Catalyst Regeneration Control System

f-Panjin, China, SM & S7, Honeywell safety Manager and Siemens, Catalyst Regeneration Control System

g-Butamer DRCS Dangote, Nigeria S7, Siemens, Drier Regeneration Control System

h-Penex DRCS Dangote, Nigeria S7, Siemens, Drier Regeneration Control System

i-Valero – A-LHCS Wilmington CA, Triconex, Atmospheric Lock Hopper Control System.

j-Jiangsu Xinhai, China SM & S7, Honeywell Safety Manager and Siemens Catalyst Regeneration Control System.

k-Penex DRCS Tupras, Turkey, HoneyWell C300 Drier Regeneration Control System.

l-CRCS1 FCFC, Taiwan Tricon & AB, Catalyst Regeneration Control System.

m- CRCS1 Saudi Aramco Tricon & S7 (Siemens) Catalyst Regeneration Control System.

n- Penex DRCS Karbala Refinery, Iraq, HoneyWell C300 Drier Regeneration Control System.

JEHAD KAMEL EL KHATIB Page 2

o-Penex DRCS, BPCL Refinery, India, Honeywell C300, Drier Regeneration Control System.

p-Penex DRCS, BP Cherry Point Refinery, WA, Honeywell C300 Drier Regeneration Control System.

q-Penex DRCS, Valero Corpus Chrisiti Refinery, TX, Triconex Drier Regeneration Control System.

ABU DHABI GAS INDUSTRIES / GASCO COMPANY, Ruwais, United Arab Emirates 1983 – 2014

1 of largest gas processing companies in world specializing in extraction of Natural Gas Liquids (NGL).

(GASCO is a joint venture between Shell, Total, and Partex and the Abu Dhabi National Oil Company (ADNOC),)

Maintenance Section Head 2010 – 2014

Oversee all maintenance personnel and resources within Process Fractionation Area and Sulphur Granulation Area including electrical, mechanical, and instruments engineering staff; focus on cost-effective equipment maintenance and 100% adherence to permit-to-work procedures, company procedures, work instructions, and drawings. Participate actively in developing 5-year business plans for plant maintenance activities. Oversee implementation of predictive, preventative, and corrective maintenance programs including providing guidance for implementation of modifications, preparation of department capital and operating budgets, maintenance strategies for section assets, and drawing updates. Monitor expenditures against budgets. Coordinate optimal planning and usage of resources with Maximo CMMS system. Implement and promote awareness of HSE management system. Aid technical investigations and troubleshooting identifying faults and causes of breakdowns and trips. Supervise planning and assignment of materials, spares, and manpower within strict schedules.

Achievements:

Transformed maintenance department and engineering team into high-morale highly transparent entities, driving multiple improvements in planning, management, and employee relations.

Reduced frequent occurrence of sulfur fires in plants to 0%, effectively maintaining and upgrading dust suppression systems, upgrading spray and foam systems, and designing automatic tripping systems.

Minimized failures of equipment including pumps in granulation plant and conveyor belt system, providing superior management and oversight of predictive, preventative, and corrective maintenance programs.

Ensured effective delivery of services, and consistent achievement of performance targets, improving communication and collaboration among maintenance and engineering teams and companywide personnel.

Received frequent appreciation from management for excellent leadership, performance, and contributions.

Instruments & Control Engineer 2007 – 2010

Served as Acting Head of Instruments Central Section when needed, and Instruments & Control Engineer. Managed and followed-up on all Central Instruments activities. Prepared and assisted issuing of material purchase orders throughout all project phases. Conducted technical evaluations of various instruments systems. Ensured maximum spares availability and spares acceptance. Planned shutdowns and shutdown materials procurement. Upgraded instrument systems. Created and implemented plant change requests. Oversaw and controlled instruments workshop and tool room with focus on maximizing availability of test equipment and certification process, etc.

Achievements:

Maximized availability of spares, test equipment, and certification process, devising and implementing comprehensive Instrumentation & Control strategies and techniques.

Conducted comprehensive study, end-to-end planning, and establishment of complete specifications for replacement of old and obsolete gas analyzers; involved building specialized team, and surveying numerous manufacturers and experts to determine optimal specifications for new analyzer procurement.

Managed all valves replacement and maintenance during major shutdown in 2009.

Engineered numerous sophisticated instruments for new Train 3 commissioning and future Train 4 feed study; participated actively in pre-commissioning activities, document review, tie-in job coordination, and technical safety walk-through, etc.; performed engineering document review, studied specifications, and attended Safety Integrity Level (SIL) study and Value Engineering sessions in UK.

Coached and developed UAE graduate engineers into established position as per Competency Assurance Management System (CAMS); CAMS is structure to train and develop junior UAE engineers.

Drove continuous improvements in team efficiency; awarded “Best Improved Team.”

JEHAD KAMEL EL KHATIB • Page 3

Instruments & Control Engineer / Area & Project Engineer 2002 – 2007

Managed and supervised instruments and DCS maintenance and engineering staff in Process Trains (Fractionation & Refrigeration areas, Utility (Nitrogen Units, Air Compressors, and Air Dryers) Power Generation of GE machines

with Rolls Royce and Speedtronic Control systems, Storage Tanks and accompanying boil-off gas plants, Sulfur Recovery Unit, Loading Jetty, and analyzers including Gas Chromatographs, H2S Analyzers, Total Sulphur Analyzers, and Moisture Analyzers, etc. Ensured proper application of permit to work system.

Achievements:

Maintained 100% adherence to plant safety and HSE policy.

Accelerated and simplified repair of failed gas analyzers equipment, developing innovative troubleshooting techniques, and creating step-by-step approach for failure diagnostics and repair procedures for each analyzer; saved significant time and costs, and became key reference for engineers and technicians.

Served as Project Engineer including reviewing project drawings, designs, and standards, and participating in outside project in UK as key member of engineering end-user team for Hazardous & Operability (HAZOP) and SIL studies.

Key Project – Doubling Capacity of Ruwais Gas Plant ($1.5B Project):

Contributed actively to HAZOP studies during EPC stage in coordination with Italian Snamprogetti company.

Played key role in HAZOP and SIL studies in London during feed stage in collaboration with Bechtel company.

Participated actively in instruments and control engineering studies during feed period; included reviewing and commenting on design of future control systems, and thorough review of specifications to ensure compliance with international standards such as International Engineering Consortium (IEC), Instruments Systems & Automation (ISA), British Standards Institute (BS), American National Standards Institute (ANSI), and European Standard (EN), etc.

Reviewed, verified, and recommended changes and modifications to piping and instruments drawings.

Instruments Supervisor 1995 – 2002

Planned, scheduled, and oversaw daily breakdown, preventative, and shutdown maintenance activities; involved extensive use of Maximo system. Prepared, assigned, and supervised technicians. Verified proper completion of work. Maintained strict adherence to safety regulations.

Achievements:

Performed active role in preparation, testing, and commissioning of new control system in 2 major projects: Yokugawa Centum – 3000 DCS, and Plant Upgrading project.

Transitioned plant control system from antiquated conventional pneumatic system to Yokogawa DCS system, effectively directing transition team; achieved minimal interruption of plant operations.

Commissioned multiple new systems including Honeywell DCS System, HIMA SELLA PLC, Mark 5 Speedtronic System, and CCC Anti-Surge Control System, etc.

Assisted commissioning of computer controlled systems; involved verifying data collected by system, analyzing abnormalities, and troubleshooting hardware and software problems.

ADDITIONAL HISTORY WITH ABU DHABI GAS INDUSTRIES / GASCO

Instruments Technician A 1987 – 1995

Repaired tested and functional checked Gas Turbine Control and Protection Systems such as Entronic Speed Monitors, Woodward Monitoring System, Speedtronic Mark2 Control System, Bently Nevada Vibration Systems (7200 And 3300), Seismic Vibration Systems, Temperature Protection Systems (Ronan & Honeywell), and Anti-Surge Protection Systems.

Reviewed, modified, and updated engineering drawings such as P and ID drawings, Loops diagrams, Electrical Logic diagrams, and cabling drawings.

Conducted and aided planning of preventative maintenance and on-line functional check projects in Fractionation Area and Refrigeration Compressors instruments.

Participated in project focused on increasing plant capacity; included revising modifications plans, inspecting new drawings, reviewing available plant systems, installing PLC systems, and coordinating preparation of feasibility study for future DCS installation.

JEHAD KAMEL ELKHATIB • Page 4

Instruments Technician B 1983 – 1987

Performed repair, calibration, installation, and commissioning of pneumatic and electronic instruments in field and in control room.

Provided repair and troubleshooting of variety of systems such as Sequence Controllers, Storage Tank Instruments, Emergency Shutdown Systems, Nitrogen Plant Control System, Fire & Gas System, Jetty Control & ESD Systems, Instrument Air Compressors Control & Protection Systems, Gas Blowers Control & Surge Protection Systems, and Instrument Air Production Units Systems.

INTERNATIONAL EDUCATION

Bachelor of Science in Computer Information Systems (multiple Control & Instrumentation Electives)

Excelsior College, Albany, New York

HND Level in Computer Systems Engineering

Exams of British Computer Society, UK

PROFESSIONAL DEVELOPMENT

Six Sigma Green Belt Certification

ISA84 Safety Instrumented Systems Specialist Certificate (pursuing)

Certificate in Petroleum Technology, Instruments Maintenance (with Distinction)

Abu Dhabi National Oil Company, Career Development Center (n.k.a. ADNOC Technical College)

PROFESSIONAL AFFILIATIONS

International Society of Automation (ISA)

British Computer Society (BCS)

***Full list of +40 courses in Protection & Control Systems, Supervision, Communication & Safety, amongst numerous other areas available on request***



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