Engineer Plant
Resume:
CURRICULUM VITAE
PANKAJ MAURYA
B.Tech. Chemical, Diploma chemical Engg.
Mobile : (IND) +91-982******* OM +968-********
Email: addmo4@r.postjobfree.com, addmo4@r.postjobfree.com Skype ID: pankaj_m2004
Passport No: R9265688
Synopsis:
Over +18 years of experience in projects Execution, construction, Pre-commissioning, Commissioning, Start Up, chemical process Operations, procedure writing, Production, Operation & Maintenance, Process Enhancement and Planning, product and Process Development in the Petrochemicals/ Specialty chemical/ Pharma, water plant, waste treatment, Oil & Gas Industry. Objective:
Seeking challenging assignments in projects, Errection, Commissioning startup & Plant Operations with an organization of repute. Seeking a Position that Involves Creativity, Challenges and that Provides me, an Opportunity to Constantly Strive to Explore, Innovate and Excel in attaining Organizational and My individual goals. Achievements:
Successfully commissioned 5 Plants & startup the fine Chemicals, pharmaceuticals, Petrochemicals, Oil & gas plant.
Successfully stabilized multiple operations in fine Chemicals, pharmaceuticals, Petrochemicals Products plant with yield & quality within desired specification.
Successfully commissioned and startup of oil and gas separation plant, crude distillation and gas sweetening plant.
Start up and stabilized process water and purified water (RO water) & waste treatment plant. Skills, Awareness & Expertise:
Process Commissioning and startup Engineer for client side as well EPC at onshore locations.
Commissioning & startup of pipelines, utilities, hydrocarbon, infrastructure & waste treatment.
Inspection of pre-commissioning and commissioning activities pipelines & interconnecting facilities.
Leading process commissioning and startup in coordination with mechanical, electrical and instrument control system commissioning.
Individual package units commissioning and startup activities of static and rotating equipment’s.
Writing and reviewing of commissioning & startup, shutdown procedures and SOP’s.
Co-ordination & leading of piping interface, Equipments, Electrical, Instrumentation departments for daily Progress & completion activities of project.
Checking for readiness of mechanical completion, punch listing and review of dossiers of systems, in collaboration with other departments and client representatives.
Update of P&ID’s and operating procedures with as builds and submission to engineering department by creating management of change control and related documents.
Leading meeting with the concern departments for the startup procedure and SOP developments.
Develop punch item database by systems, checking for completion and close-out of punch items accordingly with client and company agreed standards.
Review, update and develop start-up sequence, control narrative, logic for DCS operation.
Supervise pipeline cleaning, flushing, blowing, leak testing & preservation activities.
Advising and technical support client operation team for preparation of unit for start-up and normal operation.
Actively involved in HAZOP study & PSSR, FMEA before plant startup.
Worked on Project execution to Smooth Plant Commissioning & startup, stabilization, Performance test including PLC/SCADA/DCS Operations.
Project planning and scheduling activities in coordination with different departments.
Shop floor Planning & Management, Man power handling, Preparing Shift report.
Process controlling and troubleshooting with effective safety measure.
Achieve production target with maintained safety approach to equipment, Process & human being.
Operation Unit startup & shutdown activities for maintenance and improvement program.
Installation & commissioning & startup work of various hydrocarbon O&G Equipment, Gas to liquid, waste treatment (i.e. Vessels, Distillation Columns, dryers, pumps, etc.)
Process Units experience relevant to the project (HCK/CDU/VDU/SGU,SRU/ARU/GRU, and UTILITIES LPG,LNG,GTL,Steam/Air/N2/WW/CW/FW/H.FLARE)
Organizational Experience
ORGANISATION: - OMAN GAS COMPANY Project, Al Tasnim group, Oman DESIGNATION: - Commissioning Engineer
DURATION: - OCT 2019 Till date
Summary of Job Profile
Working as Commissioning engineer for Oman Gas project in Duqm site Oman EPC by Al Tasnim contracting co.
Act as focal point for all commissioning and startup related activities with EPC side.
Active participation & coordinating joint Walk downs, Test Packs, Leak test/Service tests (LTP), Loops & Functional checks, Operation Test procedures (OTPs), Vendor and Trainings Coordination. Preparation of System & Sub-system boundary drawings (P&IDs).
Driving Mechanical completions (MC), Pre-commissioning (RFC) & Start-up (RFSU) with Inspections, Dossiers preparations & Certifications including Punch list management using various completions management software (CMS).
Involved in control narrative check, Procedure review, HAZOP & PSSR.
Preparation of commissioning plan and commissioning procedures.
Assist the commissioning team for all DCS/ESD/F&G Pre-Commissioning & Commissioning activities, especially with the execution of functional testing scope for all DCS and ESD loops. ORGANISATION: - QAPCO PROJECT (GPS), QATAR
DESIGNATION: - Commissioning Engineer
DURATION: - APR 2019 to OCT 2019
Summary of Job Profile
Working as Commissioning engineer for QAPCO plant revamping project in QATAR.
Act as focal point for all commissioning related activities with Client PMT for green field and brown field.
Active participation & coordinating joint Walk downs, Test Packs, Leak test/Service tests (LTP), Loops & Functional checks, Operation Test procedures (OTPs), Vendor and Trainings Coordination. Preparation of System & Sub-system boundary drawings (P&IDs).
Driving Mechanical completions (MC), Pre-commissioning (RFC) & Start-up (RFSU) with Inspections, Dossiers preparations & Certifications including Punch list management using various completions management software (CMS).
Involved in control narrative check, Procedure review, HAZOP & PSSR.
Commissioning and Startup of Waste treatment water plant, RO & UF plant.
Assist the commissioning team for all DCS/ESD/F&G Pre-Commissioning & Commissioning activities, especially with the execution of functional testing scope for all DCS and ESD loops. ORGANISATION: - ADNOC PROJECT (PME), ABU DHABI UAE. DESIGNATION: - Commissioning supervisor
DURATION: - AUG 2018 to JAN 2019
Summary of Job Profile
Working as Commissioning supervisor for ADNOC Oil and gas plant in Abu Dhabi, EPC TECNIMONT.
Experience in Pipelines, stabilization column, separators, Water injection, Flare, Produced Water treatment etc.
Act as focal point for all commissioning related activities with Client and sub-contractor for green field and brown field.
Active participation & coordinating joint Walk downs, Test Packs, Leak test/Service tests (LTP), Loops & Functional checks, Operation Test procedures (OTPs), Vendor and Trainings Coordination. Preparation of System & Sub-system boundary drawings (P&IDs).
Supervise the work of Subcontractor team for chemical cleaning, Steam blowing, Flushing, and Pigging.
Driving Mechanical completions (MC), Pre-commissioning (RFC) & Start-up(RFSU) with Inspections, Dossiers preparations & Certifications including Punch list management using various completions management software(CMS)
ADNOC approved job performer (JP).
Commissioning and Startup of UTILITY, CPP, OSP, GSP/SRU, Gas compression unit, GDU PLANTS.
Commissioning of vapor recovery and gas to liquid compression system, LPG, LNG distribution pipelines.
Assist the commissioning team for all DCS/ESD/F&G Pre-Commissioning & Commissioning activities, especially with the execution of functional testing scope for all DCS and ESD/F&G loops. ORGANISATION: - PETROFAC Takatuff OMAN site.
DESIGNATION: - Sr. Commissioning & startup engineer DURATION: - MAY 2018 t0 AUG 2018
Summary of Job Profile
Working as Sr. Commissioning and startup Engineer for Chemical/petrochemical plant in Oman.
Monitor the overall pre-commissioning activities and ensure all the activities are carried out within the agreed schedule.
Walk down of systems and punch listing, Review and verification of punch lists items.
Preparations of commissioning Procedures, SOP’s, project documents and Training documents.
Responsible for the general pipe cleaning (air blowing, water flushing), working closely with Construction team
Supervise the work of Subcontractor team for chemical cleaning, Steam blowing, Flushing, and Pigging.
Ensure that testing of equipment, pipelines etc. is done as per procedures and checklist.
Procedure, sop’s and checklist preparation, approval, training and distribution.
Develop systems, sub-systems and pre-commissioning/commissioning works lists.
Commissioning and Startup of UTILITY, CDU, OSP, GSP, SRU PLANTS.
Experience in DCS Yokogawa and PLC.
Start up, stabilization and handover of system with operation team.
Facilitate flawless pre-commissioning, commissioning and project start-up, manage operation and maintenance as per requirements.
ORGANISATION: - SADARA Chemical Company, Jubail, Saudi Arabia. DESIGNATION: - Sr. Commissioning & startup engineer DURATION: - July 2015 to Dec 2017
Summary of Job Profile
Working as Sr. Commissioning and startup Engineer for Chemical/petrochemical plant (Multi Product chemical complex) project from client side.
Work experience in O&G piping construction projects Onshore /On Plot from Client side in Refinery / Petrochemical.
Commissioning of ethylene, propylene and cryogenic gas compression and storage system, Gas reception & distribution, LNG & LPG Storage & loading.
Monitor the overall pre-commissioning activities and ensure all the activities are carried out within the agreed schedule.
Walk down of systems and punch listing, Review and verification of punch lists items.
Preparations of commissioning Procedures, SOP’s and checklist preparation, approval, training and distribution.
Start up, stabilization and handover of system with operation team EO/PO/Amines/aromatics/hydrocracker units.
Preparation of procedure startup/shutdown with co-ordination of concern departments.
Monitor process control activities, Support troubleshoot, and tune existing control loops, safeguarding functions, and lead root cause analysis and alarm management in all operational Area.
Ensure that testing of equipment, pipelines etc. is done as per procedures and checklist.
Develop systems, sub-systems and pre-commissioning/commissioning works lists.
Facilitate pre-commissioning, commissioning and project start-up, manage operation and maintenance as per HSE requirements.
Interact with Construction / Engineering / Allied Disciplines for activities planning and execution.
IMPORT/EXPORT of liquefied gas through pipeline and inter-connecting production plants and third parties.
Participate in the development and communication of the Standard Operating Procedures of the manufacturing operations. As their custodian undertake periodic revisions in the SOPs as required.
Responsible for the general pipe cleaning (air blowing, water flushing), working closely with Construction team
Supervise the work of EPC team for chemical cleaning, Steam blowing, Flushing, and Pigging.
Review the procedure/ Method Statement / JSA (Job Safety Analysis).
Ensure safety of the work at site and all HSE requirements are met.
Work with technical advisor and operation team for startup and shut down of systems.
Develop and maintain all the required documents for effective and efficient production.
Develop and monitor the policies and procedures in relevant areas. Maintain cleaned and safe working environment that supports production activities.
Process Improvement/modification are carried out within the agreed Capital Investment budget.
Shift supervision & ensure the Statutory Compliance of the plant all the time.
Checking various critical interlocks in DCS system and safety relief system for plant safety.
To maintain safety and quality standards as per company guidelines.
Worked with Aramco pipeline system & Royal commission authority.
Support Commissioning Manager in all pre-commissioning / commissioning, start-up and plant operation and maintenance related activities at site.
ORGANISATION: - PERRIGO INDIA PVT.LTD Ambernath, Maharashtra India. DESIGNATION: - Senior Associate
DURATION: - Oct-2010 to Jun-2015
Summary of Job Profile
Execute and ensure that installation, pre-commissioning, commissioning and start-up works are performed as per project schedule and budget and in compliance with quality and safety requirements.
Lead project activities as per project schedule.
Work distribution and supervision to project team and production team.
Handling Operation qualification and plant startup activities, and preparation of procedures & SOP’s.
Preparation of user requirement specification for the plant and control Philosophy.
Creating protocols, startup checklist, and cleaning, flushing procedure for new equipment’s.
SOP training and implementation to operation team and maintaining its record with QA.
Checking & commenting on floor plan and P&ID as per user requirements.
On field monitoring and supervising of commissioning activities and equipment installation and reviewing documents.
Involve in preparation of procedure for Pneumatic Testing, hydro testing, passivation, air blowing, steam blowing, slop verification, calibrations of equipment, Tanks, instruments and lines.
Co-ordination of piping interface with Civil, Electrical, Instrumentation departments for daily Progress activities of project.
Routine maintenance, calibration & troubleshooting for Process on a regular basis for higher productivity and efficiency.
Responsible for investigating the unusual / unacceptable results.
Co-coordinating with Process Engineering and service departments for timely completion of modifications.
To take decision to stop the Operation activities in context of safety and other hazard issues.
Change in operating parameter as well as SOP on the basis of operations observations arising out from actual operations.
Loop and logic checking as per control philosophy for control system.
Work as shift supervising activities and manpower handling.
Work in USFDA approved production area, Handling and supervising Unit-operations and DCS operations.
Handling Tank farm and tanker loading unloading activities.
Lead solvent recovery units and material recovery system like distillation columns and short path distillation units.
Erection, installation & commissioning work of various Equipments (i.e. Glass lines & SS Reactors, Distillation Columns, centrifuges, dryers, ANF’s, pumps, compressors, ejectors, decanter etc.)
Commissioning and startup, operation of solvent recovery units and oil units system.
Successfully completed RO Water plant startup and qualification and operation activities.
Handling waste treatment ETP plant for plant like MEE, MBR and ATFT, Decanter & gas recovery and compression units.
Commissioning and startup special package units, recovery units and oil units, sampling units. ORGANISATION: - Rohm & Haas a DOW chemical Co. Taloja, Maharashtra India. DESIGNATION: - Operation specialist
DURATION: - May 2008 to Oct 2010
Summary of Job Profile
Commissioning & Startup of monomers & polymer emulsion plant.
Commissioning and start up with water trial and solvent run.
Preparation of SOP’s and updating with technical team.
Working on continuous improvement project in plant with process team.
Responsible for Production & deliverable of material as per schedule in SAP
Responsible for distribution of work to contractor’s team.
Weekly productivity report to management with respect to Consumed hour & Earned hour.
Analyzing allotted man-hour is suitable for available work front.
Handling plant operation, waste treatment operation in field and control room.
Working experience in handling of monomers BA, MMA, STYRENE to production of Acrylic polymers.
Handling raw materials and finish Material dispatch activities in coordination with logistics.
Resolving team query on their regular assigned task.
Tanker loading and unloading operation activities.
Monitor above ground and underground tank farm activities & gas processing unit, liquefied gas storage.
Maintaining safety and housekeeping standards.
Trouble shooting and shutdown of plant operation.
Having Operational Exposure of DCS delta-V and PLC System. ORGANISATION: - SANDOZ pvt.ltd. Thane, Maharashtra India. DESIGNATION: - Associate production
DURATION: - Feb 2005 to May 2008
Summary of Job Profile
Installation of Equipment and Piping Layouts, HVAC & Review of P&IDs, Layouts, GAD’s & Various Piping lines.
Updating drawings and documents, Checking of Isometrics & Civil Drawings from layout.
Reviewing and Commenting Vendor drawing and supervise contractors for assigned job.
Startup of plant and qualification activities of plant.
Preparation SOP’S & batch record and implementation of shop floor.
Production and scale up of APIs in pilot plant, package units & solvent recovery.
Working experience in handling of Hydrocarbon solvents to production of intermediate compounds and recovery of solvents like Ethanol, Methanol, Acetone, Methylene Dichloride, Dipet, Ethyl acetate, Acetaldehyde, Toluene, Diethylformamide,Isopropyl Alcohol Tri ethyl amine .
Handling unit Operations with PLC /SCADA and shop floor activities.
Online documentation, maintaining safety and quality standards.
Coordinates with service departments for smooth running of plant.
Work with R&D for technology transfer of the product in USFDA approved facilities.
Effective utilization of man, Machine and Material.
Handling and supervising of plant Equipments line Glass line reactor, S.S. reactor, Centrifuge, Scrubber, Vacuum Pump, Centrifugal Pump, Air jet mill, Hammer mill, Shifter, Pressure filter, Sparkler filter, Neutch filter, ANFD,Packed column vacuum distillation, dry vacuum pump, Short path distillation, Powder transfer system.
Worked in startup and operation of RO water system.
Increase yield in Accepted range by reducing losses in process.
Familiar with various hazardous solvents & Chemicals and training to Operators about MSDS of Chemicals. ORGANISATION: - Hindustan Chemical Corporation, Valsad, Gujarat. India. DESIGNATION: - Supervisor
DURATION: - Feb-2003-- Jan-2005
Summary of Job Profile
Production and Manufacturing of Fluorine Chemicals.
Packing and dispatch of final product as per PO.
Maintaining production documents as per company standard.
Manpower handling as per requirement of batch production.
Handling unit Operations and shop floor activities.
Raw material and finish product management as per production schedule. ORGANISATION: - SANDOZ Pvt. Ltd. Novartis Enterprises Pvt.Ltd. Turbhe, Navi Mumbai. India. DESIGNATION: - Trainee
DURATION: - Jan-2002—Dec-2002
Summary of Job Profile
Production and Manufacturing of Bulk drug APIs.
Packing and dispatch of final product as per production plan.
Updating documents and maintains records of precious metals & Maintaining process parameters as per (SOP).
Up keeping standard work area and housekeeping
Handling unit Operations and shop floor activities.
Handling Solvent recovery unit and water plant.
Raw material and finish product management as per production schedule. Qualifications:
A) B.Tech. Chemical Engineering 72%
Institution / University: Karnataka state Open University, Year: - 2014 B) Bachelors Chemical Engineering 72%
Institution / University: NIBS (Delhi), Year: - 2008 C) Diploma: Chemical Engineering 56%
Institution / University: NES Polytechnic (Mumbai), Year: - 2001 D) HSC 50%
Institution / University: St. John the Baptist Jr. college thane (Mumbai), Year: - 1998 E) SSC 71%
School/ University: - English high school Majiwada thane (Mumbai), Year: - 1996 Personal Information:
Address: A/208 Jai Sai Pushp c.h.s. saraswati nagar katrap Badlapur (E), 421503 Maharashtra India. Date of Birth: 20-April-1981
Age: 39 years
Sex: Male
Marital Status: Married
Child: 1 Daughter and 1 son
Reference
Mr. John Borecki Production/project Manager SADARA projects T +966-**-***-**** (ext.) 3053
E addmo4@r.postjobfree.com, addmo4@r.postjobfree.com
W www.sadara.com
Mr. Dinesh Sharma Sr Director and Site Head, Dr. Reddy's Laboratories Ltd. (x manager Perrigo API India)
E addmo4@r.postjobfree.com
W www.drreddys.com
Mr.Noel Peter Braganza Lead Engineer – Project QAPCO T +974-****-****
E addmo4@r.postjobfree.com
W www.qapco.com
Mr. Girish Patil Technical Advisor Dow chemical’s India M +91-981*******
E addmo4@r.postjobfree.com
W www.dow.com
Pankaj Maurya,
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