Engineer Mechanical
Resume:
Manufacturing Engineer / CNC Programmer
www.linkedin.com/in/dilju-raju-736195160/
Dilju C. Raju
WORK EXPERIENCE
AGE
31
ABOUT ME
Mechanical Engineer experienced in NC Programming/Process Planning/Tools and Fixture and Product design working experience in Aerospace/Oil and gas /Heavy engineering industries Looking forward to associate myself with a reputed organization where I can make use of my knowledge and experience in a more beneficial and productive manner and thus to widen my knowledge envelope . Kochi, Kerala - 682315
addl3f@r.postjobfree.com
Work Experience
CNC Programming
CATIA CAM Trainer
Tools and Fixture
Process Planning
Catia V5 CAD/CAM
Siemens Nx CAD/CAM
Solid Works CAD/CAM
Siemens TeamCenter
Vericut
Auto Cad
Skills
Software Expertise
Mfg. Lead system Engineer
CNC programming Specialist
Oil and gas /Power/Heavy Engineering
September 2011–July -2017
July 2019 – Present
Manufacturing Engineer CNC Programming
Aerospace/Aero engine
July 2017 – July -2019
CNC Programmer
Power/Heavy Engineering
August 2009 – September 2011
Global Experience Awards
Rolls Royce Silver Awards for Excellence
Manufacturing process improvement
and cost saving projects
GE Impact Awards
Manufacturing Process improvement and
Machining cost reduction
Product Design
Mfg. Systems
MANUFACTURING COST REDUCTION AND METHOD IMPROVEMENT-Rolls Royce- Team Lead for machining process countinuous improvement by identifying the bottle neck machine and replacing them with the high performance millturn machine which results in reducing the set up time and cycle time, Identify the old machining strategies and improve them, eliminate old legacy tools and replace them with new high performance and cost effective tool all these efforts result in reducing the capex cost of shop floor. The team has won‘’2018 ROLLS ROYCE SILVER AWARDS FOR EXCELLENCE ‘’ for this project.
RATIONALISATION OF FORGINGS OF DISCS AND SHAFTS FOR PART FAMILIES- Rolls Royce- To study condition of supply forgings of part families and finding the possibility of common forgings and to study the tolerances for finding manufacturability of forgings as a part of Cost Reduction Program.
DEVELOPMENT OF FUTURE PROGRAMMES- Complex machining- Rolls Royce- Implementing manufacturing plans, Understand tooling requirements, DFMs, Solve technical problems and provide technical oversight, Risk management, Supplier approval and development, Coordinates with design, projects and all other teams concurrently to establish and achieve milestones.
PART PROVE OUT AND TRANSFER OF TECHNOLOGY –Super critical turbine-General Electric - Developed cam strategy for turbine milling and turning operations and proved the critical features of super critical turbine on machine before production so to contribute to qualify factory for production. This efforts is recognized with
‘’2015 GE IMPACT AWARDS ‘’
As a manufacturing lead system Engineer my responsibilities involve creation of NC programs/Shop documents/Tool list for the manufacturing of drill bits which used in oil rig. Create, Review the design and judge them on manufacturing point of view, Give appropriate feedback to designers also educate them by providing sections on ‘’Design for manufacturing’’. Played a critical role standardizing and automation of tool paths by providing nursery inputs to NX coding engineer which result in significant reduction in NC Program time. Work Experience
Baker Hughes India Pvt Ltd
Mfg. Lead system Engineer
Oil and gas
July 2019 – Present
Drill bit manufacturing-
NC programming & machining process
Present
July 2019
Responsible for the NC programming and machining process for drill bits which will be used in oil rig for drilling.
Create and maintain technical instructions, programs and tooling classification for the machining process.
Train the young engineers in NC programming and preparation of machining presentation and other technical documents .
Leading, training & monitoring the performance of team members to ensure efficiency in operations and meeting of individual & group targets .
Career Highlights
Lead manufacturing system engineer
As a Manufacturing Engineer my responsibility involves creation of NC program/process/tool list for manufacturing the parts also ensuring manufacturing processes are safe and capable of achieving and sustaining the design intent, required production rate, cost and quality and are delivered on time to the business. Ensure delivery of Manufacturing Engineering activities in support of a business. Create, maintain and govern elements which clearly define the manufacturing process and control them effectively. Working with cross functional teams to study and solve problems persisting to inspection and manufacturing. Working in cross functional team for vendor development of critical and non-critical components. Identify, document and share best practice; capture and utilize lessons learned. Plan and manage activities, periodic updates to relevant stakeholders. Ensure the change to product method or source is controlled appropriately. Capture, analyze and use data to demonstrate and improve the current and future capability of manufacturing processes. Resolve technical problems and exercise professional judgement. Rolls Royce India Pvt Ltd
Manufacturing Engineer
Aerospace/Aero engine
July 2017 – July -2019
Critical Part Development-
Blisk/Turbine shaft Development
Manufacturing Engineer: – New Product development
Owns and Create CNC programs,manufacturing Process and tool list For Aero engine parts for inhouse and supplier.
Develops and owns the distructive test part verification process for process and design validation.
Lead Design for Manufacturing sessions and drawing buyoff.
Owns manufacturing and verification in the cross functional team plan.
Also working as the Export Control Point of contact. Drive export related trainings and solve clarifications. SPOC for Innovation, Responsible for driving innovation in the team, Deployed Innovation framework for the team.
Involved in Computer Aided Process Planning and Continuous improvement studies for Discs and Shafts.
Involve in creation of stage models, Condition of supply models for shafts, discs and drums using UG-NX.
July2018
July 2017
Identify and improve the bottle neck process on machining the parts and calculate the entire tooling cost for the factory and replace the old cutting tools with high productive new tools.
Develope of common forging for similar parts to avoid high tooling and to facilitate interchangebility based on demands.
Interact with materials, NDT and design team and finalize the specifications.
Create forging shapes, and define standards to ensure the the forging matches the product requirements.
Cost reduction Project-
Manufacturing Method improvement
July2019
July 2018
Cost Reduction Project Lead
As a CNC Programming specialist my initial responsibilities was to do transfer of technologies from lead factories in Switzerland to India and prove the Parts/Machine/Method and qualify the factory for production. Creation of NC programs/Shop documents/Tool list for the manufacturing super critical turbine parts also ensuring manufacturing processes are safe and capable of achieving and sustaining the design intent, required production rate, cost and quality and are delivered on time to the business. Later part of my carrier I was given responsibility to train the Programmers Globally on CAM strategies for super critical turbine casing milling and turning machining. I was also played a crucial role in the recruitment for graduate engineers from different colleges and train them technically on different aspects of manufacturing. Also involved in development, implement, validate, maintain and continuously improve manufacturing which are capable of meeting and continuing to meet requirements for safety, quality, cost, delivery rate and lead time. Working with cross functional teams to study and solve problems persisting to inspection, tooling and manufacturing.
General Electric India Pvt Ltd
CNC programming Specialist
Power/Heavy Engineering
September 2011–July -2017
CAM Trainer/Critical part development-
Global Catia trainer/New part introduction
Developed CAM strategy for turbine milling and turning operations and proved the critical features of super critical turbine on machine before production so to contribute for qualifying the factory for production.
Train the new programmers inhouse and globally on CATIA CAM for steam turbine casing milling and turning parts.
Developed virtual manufacturing system for the organisation which include correct and develop post processor and vericut as per the requirement of product and machine.
Create documents as per TMR309 on programming and methodology.
CNC Programming specialist/CAM Trainer
July2017
Jan 2015
NC programming for steam turbine-
Part prove out/Process validation
July2015
NC programming and verification for turbine casing turning and milling operations.
Identification of critical to quality (CTQ) features for machining from turbine casing components and designed test piece for process and product qualification (PQP).
Development of manufacturing process/tools and fixture for turbine component.
Transfer of technology-played a main role in transfer the NC programming strategy used in other GE network factory and implemented the best practices in India
NC Programmer/Process/Tool and fixture
As a CNC Programmer my initial responsibilities involves creation of manual NC Programs/Set Up Sheet/Tool list and give appropriate support to machining operators on case of any query. Working with cross functional teams to study and solve problems persisting to inspection, tooling and manufacturing. Driving productability improvement through definition alteration process in coordination with design team. Sep 2011
Identified and created the technical specification for fixture which used for machining of critical component.
Preparation of machining presentation and other technical documents for training of technicians and graduate trainees.
Create and maintain technical instructions, programs and tooling classification for the machining process.
Actively participated in selection and training of fresh graduate and ITI technicians.
Preparation of technical specifications as per turbine casing machining and assembly shop requirements.
Support the outsourcing team for the devolopement of vendors on turbine parts machining.
Recruit Graduate engineers from different colleges and train them in different aspects of manufacturing.
L&T Mitsubishi Turbine and generators Pvt Ltd
CNC Programmer
Power/Heavy Engineering
August 2009 – September 2011
CNC Programming/Production supervision-
Steam turbine/Heavy engineering.
CNC Programmer
July2017
Jan 2015
NC Programming & arrange required tooling for turbine & generator components and make it prove on the machine.
Overseeing Machining of various components of Turbine & Generator like HIP inner casing HIP dummy ring, bearing pedestal, blade carrier…etc
Handling of various advanced machines like VTL’s from HNK machine tools, HBM’s from PAMA & Skoda, Plano Miller from Mitsubishi, Gantry planner miller from Shiess.
Develop new tools & Fixtures for the components.
Develop PPS & Machining procedure for the new components Bachelor’s in Engineering (Part time) June 2013
M.S University Marks 67%
Diploma in Engineering June 2009
Kerala Government Polytechnic Marks 74%
Kerala Technical Board
Trivandrum, Kerala
10+2 March 2006
St.Ignatious HSS Marks 79%
State Board Kerala
Trivandrum, Kerala
1 year professional training on NC Programming/Machining/Quality/Part Prove out at MAKINO INDIA PVT LTD Bangalore.
Advanced training in drillbit manufacturing Houston U.S.A.
2 month Training on advance manufacturing technique Rolls Royce Derby U.K.
Advance Certified in Unigraphics NX and Teamcenter by Rolls Royce Bangalore.
Advanced CATIA V5 programming and 3D modeling at Alstom power Switzerland.
Trained in “Advanced Geometrical dimensioning and tolerances” organized by Central Manufacturing Technology Institute.
Advanced training on Siemens Teamcentre PLM at Switzerland.
4 days in TMSyS (Thermal manufacturing system) at Alstom.
6 days Training in leadership and management qualities.
6 days training on Metal Cutting technology Kennametal Bangalore.
English- Fluent Kannada- Basic Hindi - Fluent
Malayalam-Native Language Tamil- Basic
Photography Playing Badminton, Football
Riding
Father’s Name: Mr. Raju P.K Marital Status: Married Birthday: 17- May, 1989 Nationality: Indian
Gender: Male
Education
Professional Qualifications and Affiliations
Languages
Personal Interests
Personal Details
Contact this candidate