Shyam Kumar Sureddy

addkz5@r.postjobfree.com

+1-517-***-****

PROFESSIONAL SUMMARY

More than 3 years of working experience on product design and manufacturing development of Automotive BIW and hands-on experience using CATIA V5 (GSD (Generative Shape Design), Part Design, Assembly Design, and Drafting workbench).

Knowledge on total BIW Assembly process in manufacturing plant.

Experience in dealing with relative departments in meetings to propose design changes of various components.

Knowledge on departmental responsibilities and development of car from scratch, Design, FEA, prototype, testing, manufacturing and release.

Experience on tear down of competitor vehicles and making design comparison documentation.

Coordinated and prepared Bill of materials and released drawings in PLM (Product lifecycle management through design phase.

Self-motivated individual with excellent communication, problem solving, troubleshooting, and organizational skills.

EDUCATION

Master of Science in Mechanical Engineering GPA:3.8/4.0 08/24/15-08/11/17

Texas A&M University – Kingsville Kingsville, Texas

Bachelor of Technology in Mechanical Engineering GPA: 8.3/10 08/16/10-04/18/14

Andhra University Visakhapatnam, Andhra Pradesh, India

TECHNICAL SKILLS

Design and Analytical Tools: CATIA V5 R20, Solid Works, Teamcenter, NX, AUTOCAD, MS Office

Analysis Tool: Abaqus, ANSYS

WORK EXPERIENCE

Toyota Motor North America R&D Center / Mechanical Engineer 10/01/18 - Present

Designed and released Rear door Assy parts (BIW Closures) for upcoming 780B (TUNDRA) using Catia V5.

Worked on concept stage to proto stage and designed BIW parts for both C and D cab doors such as Door OTR, Lock Rnf, Dent Rnf, Belt Line Rnf, Y-brace, frames, and trim parts (Rear Door Service Hole Cover and N0.3 Weather-strip) in GSD.

Released both C-cab and D-cab rear door 2D Drawings of all the above parts with GD&T and Tolerance stack up.

Designed and released BIW structure parts considering GD&T, DFMEA (Design failure mode effect analysis), DVP&R, Weld feasibility, manufacturing and assembly conditions, and material selection.

Parametric CATIA V5 3D models and 2D Drawings using TEMA specified design process.

Apply Engineering Design and Manufacturing Process experience to compare and select between different sheet metal stamping processes like progressive stamping and transfer stamping for a BIW part.

Worked on design of components considering parting lines, welding, sealer application while ensuring tooling condition, component manufacturability process, Ergonomics, Engineering feasibility.

Design experience in considering various joining process like Spot welding, TWB (Tailor welded blanks), and adhesive joining (Mastic sealer), Assembly process, stamping, water management, materials.

Optimized sheet metal components with major prominence on cost reduction, weight reduction quality and efficiency improvement maintaining proper liaison with other components.

Developed 2D Drawings and specifications necessary for SEIBI and FDS teams and have knowledge on TTC KBE tools.

Visited manufacturing plant and worked with manufacturing Engineers to design the components with high stiffness and efficiency.

Maintaining key product characteristics of the parts to perform tolerance studies.

Designed my parts according to Engineering Change Request (ECR).

Verifying design data to audit the design compatibility issues during all stages of automotive development.

Productive Design Services Corp. / Mechanical Engineer 06/04/18-09/28/18

Design and development of BIW parts including creating and developing 3D data and technical drawings for production.

Co-ordinated and released 3D data and drawings in Ford Teamcenter.

Designed and supported sheet metal parts using Catia V5 GSD (Generative Shape Design), Part Design.

Knowledge of plastic injected molded components and design engineering.

Ensured the design, that was developed was of high stiffness and executed it to meet all packaging and functional requirements.

Provided excellent detailed drawings with callouts using GD&T and BOM.

Designed and developed 2D and 3D drawings and specifications necessary to support the development of new products and modification of existing products.

Designed and developed 2D and 3D drawings and applied GD&T regarding dimensions, tolerances, symbols, definitions, rules, and conventions and used it to precisely communicate the functional requirements for the location, orientation, size, and form of each feature of the design model.

Pi-Square Technologies LLC – Honda R&D/ Manufacturing Engineer 10/30/17-06/04/18

Worked on assigned projects from quotation stage to production under the manager's supervision.

Main responsible is the development of 2D/3D drawings per customer's specifications and to coordinate the prototype and testing phases.

Knowledge and experience on six-sigma and lean manufacturing.

Day to day communication with sales, CAD departments, analysis, test as well as manufacturing plants.

Able to speak with expertise and project a professional behaviour.

Active participation in the development team meetings.

Lastly performing additional tasks as determined by the company.

Knowledge of various joining processes like Spot welding, TWB, Arc welding and adhesive joining (Mastic sealer), EDU, Assembly process.

Knowledge on sheet metal stamping and die process.

Texas A&M University-Kingsville/ Graduate Research and Teaching Assistant 02/22/16-08/11/17

Part time employment

Assist undergraduate students in learning 3D modeling, GD&T, and manufacturing processes using Catia V5.

Reviewed the published research papers based on tribology and helped professor in publishing research journals and presentations.

Performed scratch test on polymers using Scratch test machine ASTM D7027-05 standards.

Hands on experience in 3D CAD modelling, CAE, meshing, applying loads, masses, constraints and FE analysis using Catia V5 and Abaqus.

Performed numerical simulation, Stress Analysis, Dynamic Analysis, and Design Optimization and have strong background of FEM analysis techniques and correlated analytical models.

PowerPoint presentations on plastics used in automotive “glass” and fuel tanks.

Gave presentations on the types of plastics (PP, ABS, PA, POM) used in automotive industry and their applications on different parts like Bumper Spoilers, Roof Spoilers, and Dashboard etc.

Hyundai Motor India Engineering/ Manufacturing Intern 10/06/14-03/23/15

Trained on manufacturing processes and 3D parametric modeling of BIW parts and 2D drawings using CATIA V5.

Worked on conversations and modifications of Combi lamp, Side Inr, Side Reinf, Cowl, Dash Panel, Roof, Back Panel, Floor, Fender apron and all the sheet metal parts and designed brackets.

Skin creation from STL. Worked extensively on the creation of outer skin body from the STL data, and obtaining sections for the development of car design.

Performed plant simulations on BIW parts include Closures, Dent Rnf, Lock Rnf, and Otr Rnf.

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