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Production Engineer

Location:
Alexandria, Alexandria Governorate, Egypt
Posted:
June 02, 2020

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Resume:

PERSONAL INFO. Moustafa Ahmed Ewiess

+201********* +201*********

addkgj@r.postjobfree.com

https://eg.linkedin.com/in/moustafaewi

EDUCATION

WORK EXPERIENCE

Master Degree (Inorganic Chemistry) (2012- Present) Faculty of Science, Alexandria University.

“ Synthesis and Application Studies of Modified Zinc Oxide Nano Particles” Bachelor's Degree in chemistry / Physics (Grade: Good) Faculty of Science, Alexandria University.

Graduation Projects:

Chemistry: UV Analysis of wastewater in SIDPEC Company. (Grade: Excellent) Physics: Viscosity of Fluid Mechanics. (Grade: Excellent) Sr. Production Engineer ( May 2016 – Present)

Pirelli Tyres Co., Alexandria (Egypt)

- Direct the production team members and apply production efficiency.

- Troubleshoot process problems and identify solutions, which reduce breakdowns and conserve maintenance costs.

- Monitor process equipment to identify potential breakdowns and develop solutions to eliminate the frequencies of problems.

- Develop and update process procedures to ensure that documentation is accurate and understandable.

- Responsible for monitoring & controlling & updating:

Control Plan.

FMEA (Failure Mode Effects Analysis).

Process Flow Chart.

Raw Materials Flow & controlling.

Stock Management & Balancing.

- Planning, determining, coordinating, and controlling production processes.

- Responsible for achieving 100 % of the production plan allocated for each line while following predetermined Quality and Safety standards.

- Allocate day-to-day manpower on different functions on the production lines and solving any rising attendance issues.

- Review and monitor production reports and prepare productivity analysis accordingly.

- Monitor waste rates, production scrap and suggesting means to reduce waste.

- Following the lean to improve the OEE and eliminate all wastes.

- Maintain a clean and organized work area according to 5S and lean basics.

- Well trained and working with automatic controlled process (SCADA). Deputy Head of Science Unit (Nov 2014 – May 2016)

Bibliotheca Alexandrina (UNESCO Project) & EOK., Cairo (Egypt)

- Conducting scientific workshops and events in Arabic and English

- Coordinating educational activities and events such as Science festivity.

- Auditing on Foreign educational facilities regarding UNESCO standards.

- Prepare monthly & status reports, strategic plans and assuring system quality concerning control plan.

- Responsible for the follow up on projects and Science events analysis in Cairo and Alexandria.

- Responsible for editing and revising all scientific content.

- Set up KPIs to appraise staff's performance, Spread tasks and evaluations.

- Operation of service activities (e.g. circulation, instruction, references)

- Work on liaising between all sections, managers and co-workers. Quality Control Engineer (Apr 2014 – Nov 2014)

Arab Caps Pharmaceuticals, Alexandria (Egypt)

- Responsible for approving raw materials.

- Handling the responsibilities of implementing and monitoring quality plans.

- Developing programs to evaluate accuracy and precision of Production equipment and testing.

- Manage supplier evaluations and certifications with Responsibility for supplier performance.

- Creating methods of Validation for testing a specific chemical content for several Pharmaceutical products.

- Participate in Safety, Quality, Production, Maintenance meetings and projects.

- Specify & monitor all parameters, which affected on the quality of products.

- Responsible for monitoring, controlling and updating; Control plan, FMEA and Process flow Chart.

AutoCAD Designer (Part time job - Sep 2009 – Dec 2010) HaydonMe Co., London (United Kingdom)

- Drawing Construction & Industrial Facilities and Infrastructure.

- Making the necessary modifications on projects designs using Cad 2D. Databases Analyst & technical support ( May 2008–Jul 2009) AST - Advanced systems Tech., Alexandria (Egypt)

- Responsible for supporting customers.

- Creating new software specifically made for a specific field, (ERP, Accounting software, Stock, POS, freight Forwarding.)

- Maintain and setup databases using SQL.

TRAININGS

- Risk Assessment & Machine Hazards – DUPONT (March 2019)

- Training on Automatic system SCADA control (Jan 2019)

- Strengthen your Mindset – EFESO Academy (Jan 2019)

- Kelvin TOP-SET incident investigation – PTC Academy (Feb 2018)

- Quality Maintenance (TPM) – EFESO Academy (Jul 2017)

- IATF 16949/2016 equivalent to ISO/TS & Internal Auditor to ISO/TS - SGS Academy (Jul 2017)

- ISO 9001/2015 - SGS Academy (Jul 2017)

- Chemical Hazard Communication - NASP (AUC) (Feb 2017)

- ISO 14001/2015 & Lead Auditor - IRCA Academy (Nov 2016)

- Kaizen Week for Forklift Saturation (IE) - Pirelli Tyres Co. (Sep 2016)

- TOEFL - Ain Shams University (Grade 573/650) (Jul 2015)

- People Communication - UNESCO (Dec 2014)

- Water Treatment & analysis - SIDPEC Petrochemicals Co. (May 2011)

- OSHA - Alexandria University (Mar 2010)

- Tyres industry overview - Pirelli Tyres Co. & NESR Tyres Co. (Aug 2009)

- ICDL & TOEFL preparation - IWI Institute (Jun 2008)

- Oil Refining - Alexandria Petroleum Co. (Aug 2007) ACHIEVEMENTS

- Proven leadership and communication ability with large numbers of people ; throughout my career as 1st lieutenant at Military Air Defense, Deputy head of Science and finally as Production engineer leading a team of 200 members

- Proven adaptability to differing cultural and business environments.

- Maximized OEE by 2% & productivity and reduced Minute/Tons & shortstops by 1.4 % within my first year at Pirelli.

- Waste Management projects (Reducing product waste by 10 %)

- Created new SOP concerning production, Quality and safety based on DUPONT standards.

- Participated in two production lines Setup and start up.

- Decreased in-process scrap percentage using TPM tools.

- Created and Coordinated many scientific events at Bibliotheca Alexandrina

(Science festival & child Expo.)

- Created method of testing and validation for several pharmaceutical products.

- Participated in startups for many freight-forwarding facilities at AST.

- Conducted my own educational projects:

Dec 2016 Preparation of Zinc Oxide NPs Rods (Master project) Feb 2014 Hydrogen storage by MOF complexes (Master project) May 2013 Water treatment by natural products (Master project)



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