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Engineering Project

Location:
Chennai, Tamil Nadu, India
Posted:
May 31, 2020

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S R SURESH

Email: addirc@r.postjobfree.com Mobile: +91-807*******

PROFESSIONAL SUMMARY

A highly motivated, result oriented, with successful background in product and tooling domain looking out for challenging career where in my expertise can be tapped to the fullest potential and fine knowledge in development of BASE STATION antennas, expertise in development of jigs, fixtures, press tools and gauges.

Currently working as CAD ENGINNER (MECHANICAL) – OSMA MANAGEMENT CONSULTANCY-

(AMPHENOL OMNICONNECTS ANTENNA SOLUTION) – working in OFF ROLE based, Maraimalai nagar, Tamil Nadu, India.

QUALIFICATIONS

A successful 03 years of experience in PRODUCT BASED AND SERVICE BASED industry

B.E –MECHANICAL ENGINEERING, SVIST,ANNA UNIVERSITY AFFLIATED,THIRUVALLUR. TECHNICAL SKILLS

Development of ANTENNA’S (BASE STATION),JIGS AND FIXTURES, Press tools AND GAUGES.

Design Validation plan & Report

Knowledge on GD&T

Conceptual design, Planning drawing & RFQ Preparation

Cost reduction / Control through Value analysis / Value Engineering and Localization

Knowledge on DFM, DFA, DFMEA, 8D, and APQP documents (FMEA, MSA, SPC and PPAP)

An effective communicator with excellent skills in building relationships.

Expertise in SHEET METAL components and GENERATIVE PART MODELLING.

Product design benchmarking & target setting and evaluation to match manufacturing process and design targets.

High level of commitments to deadlines and ability to stretch.

Practiced to make detailed assembly drawing according to client requirements. SOFTWARE

SOLIDWORKS 2018 (Part, Surface, sheet metals, Assembly, Welding & Fabrication, BOM Preparation & Drafting)

PRO -E (Part, Drafting & Assembly)

SOLIDWORKS –PDM(PRODUCT DATA MANAGEMENT)

CMM -FARO with Power Inspect software (Inspection, Verification & Reverse Engineering)

Ms Office Word, Excel & PowerPoint

DS DRAFTSIGHT ( 2D DRAFTING)

PROFESSIONAL BACKGROUND

CURRENT PROFESSION Sep 2018 – Present

Name of the organization: AMPHENOL ANTENNA SOLUTIONS. Tamil Nadu, India Department : R & D-Amphenol antenna solutions (customer’s off role) Designation : CAD Engineer, Base station antenna’s-Product development. Platform Handling: AIRTEL India and reliance jio telecommunication (4G & 5G) antenna’s. 2

WORKING DESCRIPTION:

To design and develop Antenna’s from clients requirements. And to work along with RF Engineering team.

Coordinate with the vendor to design and develop the Antenna System including jigs and fixtures. So as to meet the product timeline. For that corresponding projects.

Development of required parts for the new projects (plastic and sheet metal parts)

Reverse engineering of existing parts.

Preparation of manufacturing drawings for localization of parts and assembly.

Response to production team for any jigs development for the respected project for production feasible

Benchmarking based on the PRF & market segment.

Review with the Manufacturing, Service, Quality Departments.

Conducting DFMEA, Design Review and Design Verification Plan along with the team including vendor.

Cost reduction - Making design proposal in the antenna system to reduce cost without compromising the quality, functionality and product life.

Review with plant production team service for the field concern resolutions.

Give the work instruction and creation of BOM for the respected projects to the process team.

Immediate response for ECR request from production and NPD team. In order to neglect the production line break down.

Coordinate with the vendor to design and develop the Antenna System including jigs and fixtures. So as to meet the product timeline. For that corresponding projects. PROJECTS HANDLED:

Project title 1:

• Dual Band Twin Beam ( 8,10,12,14-Port ) Panel Antenna (2x) X-Pol 30 2385 mm. Project description:

• Dual band, Twin beam antenna, Dual Polarisation, (8,10,12,14 connectors).

• Independent tilt on each band 2-12 .

• RET version, 3GPP/AISG2.0 with integrated RCU.

• Mounting and down tilt brackets included.

• With an frequency range of 1695 to 2400 Mhz.

• Azimuth band width of +/_ 30 degree.

• Overall gain of 20 db.

Roles and Responsibilities:

To get associate with the projects and to responsible for mechanical characteristics and properties for the project.

To be associate with RF Engineers and work along with them to give full co- ordination for the corresponding projects from design to manufacturing.

Development of new parts(approach for tooling) or models if needed for the projects (sheet metal & plastic parts).

Generation of B0M and proceed for RFQ to the suppliers(also cost cutting of the parts for the financial feasible for the project).

To perform constant review for the project from all the teams(R & D,NPI and Production ..etc) who associate with that project for minimizing the errors for the product feasible. CUSTOMER:

AIRTEL GLOBAL AND RELIANCE JIO India .pvt.ltd.

Project title 2:

• Development several jigs and fixtures for Products(ANTENNAS) for production feasibility. 3

Project description & Responsibilities:

• Various jigs and fixtures has been developed for new product implementation and production.

• To minimize the production lead time and feasible assembly of components.

• Proceed for RFQ for manufacturing and implementing the project within the assigned lead time.

• Jigs are developed primarily for soldering the PCB’s assemblies, Connector assemblies and overall antenna assembly and mountings.

• Developed an customized mounting mechanism for mounting the antenna’s in the SATIMO testing chamber.

Project title 3:

Development of LMU ANTENNA & TWO AXIS TESTING SETUP with overall gain of 20 db. Project description:

The term LMU means location measuring unit can be used to estimate the time difference between transmission time offset between two base station antennas.

We had developed this antenna for the customers spec of 20 db(overall gain) Roles and Responsibilities:

Developed the product from mechanical side with more economical feasibility with usage of existing parts inspite of developing new parts.

Developed an customized mounting setup for the product for testing in the SATIMO chamber.

The mounting setup is used for both vertical and horizontal mountings.

The mounting mechanism is designed in compact with usage of simple economical parts and assemblies( by using screw rod & bearings mechanism).

Involved in both the product and fixture development for the testing purpose. CUSTOMER:

NOKIA INDIA PVT.LTD.

PREVIOUS PROFESSION: May 2017 – August 2018

Name of the organization: UE PRESS TOOLS PVT.LTD., Tamil Nadu, India Department : Engineering & Development

Designation : Project co ordinator and project out sourcing. WORKING DESCRIPTION:

Perform comparative analysis of estimates for different specifications of the work package and arrive at the optimal cost and specification.

Customer RFQ Product Engineering Technical and Manufacturing Capability Analysis Response

To carry out the new projects like DEVELOPMENT OF PRESS TOOLS according customer’s developed parts specification.

Follow up with supplier for delivery, visit suppliers to assess progress and interact with designers to resolve issues

Finish the assigned task within the time limit

Co-ordinate with designers and give support from manufacturing to assembly of the tool.

To take tool trails and minimize the errors until given spec is achieved.

To clarify all the queries while manufacturing the tool.

Analyzing 2D drawings, economic layout and Plan for the sequence of Operations for tooling. Besides Customer Coordination & Support, Estimation, Costing of components

Capex preparations, get quotations, negotiate, prepare justifications, and raise PR

Conducting Frequent review on production tools and maintenance work is followed in running tools.

Analyze drawing and plan economic strip layout, sequence of operation for tooling, Concept design, BOM release, Preliminary drawing release, 3D models for manufacturing, follow up of tooling activities, Improvements on customer feedback, Submission of parts. 4

Product manufacturing: Silencer, Brake, Pedal lever box & BIW child parts PROJECTS HANDLED:

Development of sequence stage of operations in end muffler tubes according to customers need using press tools developement for M/s TENNECO AUTOMOTIVE Ltd

Exhaust components for M/s Tenneco & Sharada Motor Industries Ltd

L-90 Bracket part for seating assembly for FORD MOTORS-(OEM) for M/s RANE TRW Ltd.

ARM rest part in the seating assembly for HYUNDAI MOTORS-(OEM) for M/s KM GOUPS OF SEAT COMPANIES Ltd.

PROJECT DESCRIPTION:

To give full co ordination for the assigned projects as soon as when the drawing is released for manufacturing.

Tool & welding fixture tryout and also trouble shooting if necessary

PPAP documents (FMEA, MSA, SPC and PPAP)

Analyzing 2D drawings, economic layout and Plan for the sequence of Operations for tooling

Besides Customer Coordination & Support, Estimation, Costing of components

Daily review and collections of status about ongoing projects.

Assigning daily meetings with the teams and customers about the status of the projects and providing time line for the completion of the project.

Acted as an project’s lead from manufacturing to dispatch stage of the tools. PERSONAL DETAILS:

Name S R SURESH

Father's Name S RAMANUJULU

Gender Male

Date of Birth 18.06.1995

Nationality Indian

Marital Status NOT

Languages Known English, Tamil, & Telugu

Permanent Address No. 20/4,ABIRAMI STREET,TEACHERS GUILD COLONY VILLIVAKKAM,CHENNAI- 49.

Passport Number R2006204 (Valid till 12/07/2027)

DECLARATION

I hereby affirm that all the information provided by me in this resume is true and correct to the best of my knowledge and belief.

Date: - - - - - - - -

Place: Chennai, India

S R SURESH



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