GOPI VIJAYAKUMAR

E-Mail: addgo3@r.postjobfree.com

Phone: +91-904*-******

Core Competencies

Project Planning & Execution

Liaison & Coordination

Client Engagements

Techno-Commercial Operations

Manpower Planning

Quality & Safety Management

Site Management

Installation & Commissioning

Soft Skills

Communication

Interpersonal

Time Management

Problem-Solving

Profile Summary

Focused Senoir Lead Engineer with over 9 years of experience in Electrical and Automation Design, Engineering & Management

Hands-on experience in Process, Factory Automation and Electrical Controls

Established proficiency in implementing creative solutions and architecture, problem resolution, management report for new and existing system in industries like Oil & Gas,Cement Industry,, Food & Beverage, Material Handling, SPM Machines, Tyre Process, Industrial Instrument Air, RO, and Waste Water Treatment

Experienced in swiftly executing projects with cross-functional skills and ensuring on-time deliverables within preset cost parameters

Expertise in planning and executing electrical projects with skills at establishing and maintaining project documentation including correspondence, contract documents, technical and progress reports

Skilled in troubleshooting, conducting Root Cause Analysis (RCA), implementing corrective actions and enforcing improvements to eliminate recurrence of breakdowns.

Administered entire project operations with key focus on planning, testing & commissioning of wide range of control electrical automation equipment for enhancing operational effectiveness of equipment

Practical construction knowledge and capability to work from drawings; proficiency in managing site operations for quality service.

Academic Details

B.E. (Electrical & Electronics) from P.R. Engineering College (Anna University), Thanjavur, Chennai in 2009; secured 65%

12th from Govt. Hr. Sec. School, Kunnam in 2005; secured 72%

10th from Govt. Hr. Sec. School, Kunnam in 2003; secured 74%

Organizational Experience

From June19 with Flsmidth India Pvt Ltd, India as Senior Lead Engineer

Aug’15-Dec’18 with M/s Base Control Tech Fzc, Sharjah, UAE as Project Engineer-III

Oct’11-Jun’15 with M/s K&N Automation, Chennai, India as Project Engineer-II

Oct’10-Oct’11 with C P Aquaculture (India) Pvt. Ltd., Chennai, India as Electrical Engineer Trainee-I

Key Result Areas:

Developed PLC software & HMI, SCADA design as per the customer requirement in stipulated time for the project.

Arranged FAT as per the project schedule with customer and incorporated the comments given by the customer during FAT in the project.

Software FAT with Product & Mechanical Team as per the project schedule. signal Testing with Central control System Internal & external.

Prepared:

oProject schedule, scope/ supply/ technical specification/ control specification/ detailed documentation of project as per company standard/ customer standard & supplied project schedule to other stakeholders of the project and provided necessary support to meet the deadlines

oIO listing/P&ID/ Signal List/Load List/ Cable list/ consolidated BOM/Flowchart/EOM/ and all other documents related to the project

Interacted with internal and external customer for necessary requirements

Managed Integrated Testing of control system

Implemented commission phase within stipulated time and maintained software in client location during warranty period

Coordinated with/ for:

oMarketing/Design/ Production Team for smooth execution of project

oProduction Department for error-free/ re-work free/ high quality products/ bug free software and obtained satisfaction of customer

oFactory Acceptance Test (FAT) & Site Acceptance Test (SAT)

Maintained all the necessary documents/records/software in the server up-to-date

Planned site conditions and coordinated with customer, client for panel erection and field cabling

Verified panel field wiring & power on equipment

Tested I/O with field instruments, sequence of operations as per customer requirements

Trained operators for system operations and performed troubleshooting

Engaged in project documentation for I/O list, SOP, and operation manual

Technical Skills

Hardware Components:

PLC: S7-300, S7-400H Reduntant and Fault-Tolerant, S7-1200, S7-1500 & ET200 Series Distributed I/O Controller, Function Modules, Redundant PLC and IO Redundancy in ET200M. CPU Modicon M340-20 with I/O modules.

Communication: CP, CM, IO Link Modules

Fail Safe: SIL 3 Safety System, S7-Distribution Safety and FH Safety System CFC.

HMI: Micro Touch, Multi Panels, Comfort Panels, WINCC SCADA, TIA WINCC Advanced Runtime, Development of VB Script

VFD & Servo Controller: SINAMICS S150, G120, V90, V20, Micromaster, and S120

Simotion Drive Based Controllers: D410, D425, D435

OPC Server V8, Servo, VFD Communication with Profinet/Profibus Telegram, Third Party DCS Modbus Interface, Data Logging in HMI, SCADA

Software Components:

Simatic Manager V5.6, TIA, Wincc Explorer, Unity Pro XL 7.0

Simatic Net, CP Modbus Master/Slave V3.1,S7-PCT

S7 Safety System V6.1, Distribution Safety 5.4

Wincc V14 Professional, Wincc Flexible 2008 SP3, vijeo designer 6.2.

Simatic Starter 4.5, Drive Monitor

Simotion Scout V4.4

ASCII, Modbus RTU & TCP IP, USS, GSM, Profibus, Profinet Communication Blocks

Flsmidth-Metis Portal & ECS v8.

Personal Details

Date of Birth: 12th April 1988

Languages Known: English & Tamil

Address: Keelamathur (PO), Kunnam (TK), Perambalur (Dt.),-621713, Tamil Nadu

Nationality: Indian Passport Details: Passport No. - H5610875;

For Project Details, please refer Annexure

Annexure

Machine Name: Raw Mill, OK MILL 56-4

Control System: Siemens s7-300 plc,

Software Used: Metis Portal,Simatic Manager 5.6, ECS v8.

Machine Name: HLPC Ball Mill Lubrication

Control System: Siemens s7-1500 plc, ET200SP IO system.

Software Used: Metis Portal,TIA V15.1, ECS v8.

Machine Name: Six Axis UV Tube Testing Machine (6 Axis Machine)

Customer: Dhvani Research Institute, IIT, Chennai

Control System: Siemens s7-1200 plc, Sinamics S120, CU 320 2PN

Software Used: Tia V12, Starter 4.3, OPC Server

Project: Control Station for Oil well Head Equipments

Customer: HABU Technology, Dubai, UAE

IFAT: HABU Technology, Dubai, UAE

Client: Luk Oil Company Russia

Control System: Siemens S7 412-5h PLCs,ET200M AI/AO, Et200sp Safety Di/Do Modules, Modbus on CM

Software Used: Simatic Manager V5.5, Simatic S7 F V6.1

Machine Name: Five Axis Ultra Scanning Machine (5 Axis Machine)

Customer: Dhvani Research Institute, IIT, Chennai

Control System: Siemens s7-1200 plc, Simotion D-425-2PN, CU 320 2PN

Software Used: Tia V13, Simotion Scout 4.4, OPC Server

Project: Instrument Air Compressors

Customer: Atlas Copco, Dubai, U.A.E.

IFAT: Atlas Copco Factory, Belgium

Client: Abu Dhabi Company for Onshore Oil Operations, Abu Dhabi, U.A.E.

Control System: Siemens S7 412-5h PLCs, Et200sp Safety Di/Do Modules, Modbus on CM

Software Used: Simatic Manager V5.5, Simatic S7 F V6.1

Project: Industrial Refrigeration

Customer: Johnson Controls L.L.C., Dubai, U.A.E.

Client: Beyti Juice Plant, Egypt

Control System: Siemens S7 1500 PLCs, Io Link for Dol Starters, Modbus TCP IP.Scada

Software Used: Tia V14

Machine Name: VFD Press 120 ton.

Customer: Keerthi Machinary, Chennai.

Client: Satya Machinery,Chennai.

Control system: Siemens s7-1200 plc, basic Hmi Panel

Software Used: TIA, WINCC v11.

Project: Industrial Refrigeration

Customer: Johnson Controls L.L.C Dubai, UA.E

Client: DEAL, DUBAI U.A.E.

Control system: Siemens S7 1500 Plcs, IO Link For Dol Starters, Modbus Tcp IP.Scada

Software Used: TIA V14

Project: RO&UF Plant

Customer: Celar Water Equipments, Co., Dubai, U.A.E.

Client: Rural Areas Electricity Company, Oman

Control system: Siemens S7 300 PLC, Profibus IM, HMI, & SCADA Wincc V13

Software Used: TIA V14

Machine Name: Bearing Testing Machine.

Customer: SKF INDUSTRIES, Bangalore.

Control system: AB 1200series plc, G120 DRIVES.

Software Used: RXLogix500, Simatic Starter

Contact this candidate