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PM, CM Superintendent, Journey crafted, all Mechanical background

Location:
Tuscumbia, AL
Salary:
Negotiable/ open
Posted:
May 26, 2020

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Resume:

JAMES LARRY MAHATHY

*** * *********** **

TUSCUMBIA, AL 35674

Work history, Industrial Commercial. Industrial pipe and mechanical installations : Bio Pharmaceutical, Pharmaceutical, Petro, refinery, chemical, Coal fired power boilers, combination boilers, Fossil fuel power plants, Gas turbines, Simple Cycle, Combined Cycle, Thermal units and paper mills. Conveyor installations, belt, slats, belt, rollers, training, to commissioning of all repairs and installations to include maintenance, refurbishing, splicing, new chains, belts rollers, spindle, drives, transfer cases, sprockets. New installations, turn-a-rounds, outages, turbines, hydrogen cooled systems, power boilers installations, outages, shutdowns, pipe line fabrications and installations, water treatment and purification, aeration piping installations, filter beds, 5 ea plants 2 on 1, 3 and 1ea 3 on 2 and 6 o 2 and 3 from 850 MW to 2000 MW output, all piping, Clean Rooms, Telecom facilities, Civil excavations, underground utilities, Boiler tube replacement, traveling grate refurbish and replacement, stud welding, all levels of heat from flash to superheat areas, precipitators, soot blowers, smelt spouts, re tube to include membrane replacement, valve refurbish and replacement and controls, carbon, S/S chrome welding, structural, tank farm, BOP and HRSG installations, pipe supports water treatment plants DI water storage tanks, systems, oil tank systems installation and commissioning, test runs inclusive to 10 day trial run to grid.

Alstom, Delteck, Nims, (Siemens, Westinghouse and GE, gas turbines, installations rebuilds and commissioning) B&W, Toshiba, Tampella, systems installed, following all ASME, AWG, ASTM, NEMA, EPA, installation, testing and commissioning.

Chemical, Pharmaceutical, Bio Pharmaceutical, Petro, Fossil Fuel, Coal fired power Boilers, Refineries, DOE & DOD Clearance, and Paper Industry

Hands on skills to include management with all trades MEP, Civil, Structural, Concrete, controls, electrical, clean room build outs, pipe fabrications, installations, mechanical installations central plants chillers, boilers, condensate systems, pneumatics hydraulics, start up commissioning, process equipment, QAQC, coal fired systems, fossil fuel, HRSG, CCT’s, GT’s, simple cycle, combined cycle, maintenance repairs, certified pipe welder, journeyman pipe fitter, journeyman millwright, supervision, and manager. Managing all associated craftsmen, pipe fabrications and installations, certifying welders, pipe and structural, boilermakers, millwrights, controls, and instrumentation, maintenance. Allocating material, manpower, installations, rebuilds, pipe fabrication and installations inclusive to commissioning, Hydros, Hydro Lazing, chemical flushes. Pigging, steam blows, chemical injection systems, purification systems. (refineries, FCC, SRU, CT’s, Heavy and light oils, Amine, Benzene, Zylene, Ct’s, compressor, percips,) chemical, fossil fuel, to include coordinating construction activities, staffing shutdowns and turn-a –rounds, fabrications, outages, tank farm fabrications and installations, pipe fabrications and installations, centrifuge, compressors, turbines and gen-sets, both steam production and simple cycle and combined cycle. Merck Pharmaceutical, total rebuild factor 3 and refurbish Crixivan, and Simivastanton.

Systems Commissioned

Deltack, Binary Geo Thermal systems, (Simple Cycle, Combined cycle),Fiat, Nims, Alston, B&W, Westinghouse, Tampella, Toshiba coal fired, Siemens V64 and V94 Gas Turbines, chillers boilers, Cat gen- sets, Westinghouse 501, Lm 6000 frame 7EA units, Frame 4, 5, 7 & 9 GT’s, CT’s, Steam Turbines, HRSG, BOP water treatment facilities to include hydro, hydrolyzing, Start up and commissioning, turning gear to steam blows, ten-day runs.

WORK HISTORY:

Batchlor, Kinbral Inc. 2018, 2019

Sr PM.

Mustang Project, Bridgeport Al

Responsible to, all Mechanical installations, commissioning. Building1,2, G Cub installations and commissioning. Budget, cost, RFI’s safety,, labor allocations, scope, schedule, material allocations to include distributions.Hvac, controls, plumbing, pipe.

Daily update, schedule meetings with client and Holder Google Data center buildout

GC Holder construction.

Retired 2016/ 2017

TAS, Turbine Air Systems: 2015 / 2016

Site Manager:

Aftermarket Div.

GEO Thermal Project;

Dixie Valley Project Terra Gen, Patua, Gradient Binary, Izmir Turkey, Geo thermal Plants 7 to 36 Mgw per plants

Responsibilities:

1. Dixie Valley Binary/ Geo Thermal, Green Power, 7 Mgw Power plant. Brine and 134 A refrigerant installations. Completion of build out inclusive to spin and run test & commissioning unit, refrigerant, oil and Brine water, condensers, exchangers, boilers, Kettle, Super heat, compressors, pumps, refrigerant storage inclusive to 24, 72 and 100 hour run cycles

Managing: Mechanical modifications, electrical installations, Systems controls, Change orders, RFI’s, Document control, turn over to client

2. Gradient/ Patua1, Geo Thermal Energy: Green Power, Green Field build out, 3 ea 12 Mgw Geo Thermal units, 134A refrigerant fired units Per, Phase one. Managing manpower, safety, QAQC, material procurement to include deliveries, staging and storage of same, schedule to site, Project schedule, budget, construction change orders, RFI’s, document control, verifying installation completions, P&ID walk down per unit, system to include corrective action to unit installations. (PUNCH LIST) Mechanical installations, Electrical, Instrumentation and controls installations inclusive to verifications software compatibility with systems installations to commissioning of unit completion. 3. Zorlu, Kizildere Geo Thermal Energy 2013/2014

Site Manager:

Responsibilities

Construction, Green Power, Build out, Tied to Existing binary plant. 20 Mgw additions to existing site. Utilizing 134A Refrigerant, Expanders, Condensers, Compressors, Vacuum pumps, Boilers, cooling towers, water, Generators X2 ea Managing material procurement, deliveries, construction, scope, RFI. QAQC, recording all documentations, Field activities, manpower, schedule. Construction to Commissioning of all systems, inclusive to lube oil, seal oil, HVAC, MCC, controls, instrumentation and electrical. Run cycles to100 hour consistent dedicated power feed to grid. Daily reports, evaluation of Change orders, RFI’s

Construction Manager:

Trane Corp KC, Kansas

KC Kansas School Project

2011-2012

Responsibilities:

Schedule, manpower, scope submittals RFI, change orders. Assuring Contractors scope and schedules were completed on time with Corp Schedule Total refurbish, retrofit HVAC equipment UV’s, Boilers, VFD controllers, condensers, horizontal boilers, piping, pumps demo and reinstallations.

Managing HVAC installations and upgrades for KC city School systems, early learning centers, elementary and middle schools. Managing union contractors, electrical, controls, mechanical, lighting and insulators..

Construction Manager 2010-2011

Trane Corp.

Construction Manager

Responsibilities, Duties:

PINE BLUFF AR.

HVAC, DEMO REFURBISH, RETROFIT ALL HVAC EQUIPMENT

CENTRAL PLANTS X 4 EA, AIR HANDLERS, FAN COIL UNITS, HEATPUMP UNITS, CONTROLS, ELECTRICAL, UNDERGROUND PIPING, STEAM BOILERS, HOT WATER BOILERS,

DOE, GEO Thermal project, Dept of Energy, PBA Military Installations GEO Thermal installations Pine Bluff Arsenal, Pine Bluff AR. ($50+million project cost) RFI’s, Change orders, estimating, schedule completion, cost control, test and balancing, controls installations to include commissioning of all equipment installations, document control (turn over manuals), site testing to include recording of all test results, excavations, U/G utilities (Steam, compressed air, Gas, potable water,sewer), asphalt, concrete, new installations of HPU’s, AHU’s duct, insulations, pump alignments, weld certifications, x-ray results, commissioning boilers, steam generators, VFD’s, control, BMS, glycol calculations,.

Complete demo of all existing HVAC for 4 production areas, consisting of 27 production buildings, complete demo of existing HVAC in 6 administration buildings including base head quarters. (Over 200 individual rooms) Installations of 200ea 360’ wells to accommodate GEO thermal installations for administration area. New installations, Chillers, HPU’s, VAV’s, duct, controls, insulation, exhaust fans, grills, drywall, sewer, plumbing, condensate, vaults, compressors, water softeners, mechanical rooms, 4 ea central plant installations and oil heaters.

Daily activity with base COR and base Core of Engineering and Trane Kansas, Missouri and Arkansas. Project Manager 2008-2009

General Electric / Granite Services; Eskom,

Johannesburg, South Africa,

Coal fired Boiler total rebuild, Boilers, Pumps, Generators Responsibilities, Duties:

Managing, outage prep, (outage) documentation, safety, schedule, scope, cost, budget to continue maintenance, equipment installations and commissioning, installations, reapers and alignment to include commissioning of coal DC and AC soft start coal conveyors, shaker conveyors, traveling slat conveyors, turbine, compressors, centrifuge, drive and fans mechanical installations and maintenance, rebuilds, welding protocol and procedures, boiler tube repairs, drum internal repair, valve repair, drawing reviews, preventive and predictive maintenance techniques, coordination of total Rebuild, refurbish, retrofit Siemens gas turbine, steam turbine, 6 ea coal fired boilers, coal conveyor installations and maintenance repairs, pipe fabrications and installations, high pressure steam pipe (to 1200 PSI) rebuild refurbish, tube replacement, wall membrane, studs, smelt chutes, valve replacement, grate replacement, mud drum internal rebuild, pulverizer rebuild, precipitators sheet panel replacement, rapper and rapper rod replacement, pipe fabrications and installations, steam, hydraulic, pneumatics, fuel carriers, hydrogen carriers, compressed gas, mechanical equipment, repairs and installations, documentation,

Value Engineering Drawings, Man loading, scheduling, procuring material, to include bid docs, bid presentations to client, contract acceptance and signage to include all subcontract awards, outage prep, material availability, material documentation and tracking, manpower, schedule status, shop availability for fabrication and rework REWINDS, placement of all field employees millwright, welders and apprentice, Inclusive to managing safety for all shifts for (Eskom) and Rotech Engineering. Additional input to engineering and craftsmen for proven practice, means and method. Placement of personnel trained for specific detailed work assignments, assuring all crane operators, welder and other equipment operators are licensed to including rigging credentials, assurances of subs availability to coincide with outages schedules.

Tishman Construction LLC 2005-2008

Construction Manager,

Biloxi Miss, $800 million (Project cost)

Las Vegas NV, $4.7 Billion (Project cost)

Manhattan NY, $48.6 million (Project cost)

Responsibilities, Duties:

Managing all field activities, civil, structural, mechanical, electrical, plumbing all subs, permits, contract bid to award, budget, cost, schedule, RFI’s change orders, submittals, doc control. 1.Total rebuild of Beau Rivage casino Resort in Biloxi Miss ( Katrina Disaster) Total central plant inclusive to 8 Trane Chillers, 5 ea boilers, 6 ea Cat gen-sets, condensers, condensate and pneumatic installations and commissioning of same. BOH, Low rise high rise, all areas of interiors, exteriors, mechanical, electrical, plumbing, fuel storage cells, sea walls, retaining walls, kitchen equipment, bars, high rise hotel, gaming floor, buffet, ball rooms, convention center, parking deck, security, surveillance, fire suppression and detection, horticulture, valet parking, polls, spas, weight training facility, planters, stone, rock, block and brick masonry, total central plant rebuild, chillers, compressors, pumps, exchangers, boilers, condenser, domestic, potable water, steam carriers, HVAC installations, testing and balancing to commissioning. Total project cost $800 million

2. Complete demo of original Stardust casino, underground utilities removal and reconstruct new 15 KvA dual feeds, structural steel, concrete, retaining walls, tunnel, BOH low rise high rise, parking decks, valet parking, civil excavation to -70 feet, 6,000 caissons, Central Plant installation, chillers, boilers condensing system, gen- sets (Cat), underground utilities removal and reinstallation to accommodate 87 acre new project build out. Managing all demo, civil, structural, MEP concrete, excavations, compactions, parking decks, convention center, gaming floor, interiors, exteriors, engineering, RFI’s change directives, doc control, schedule, budget, cost control, manpower, material allocations and storage, Echelon Resorts was a LEED gold certified project, Clark county, NV. Total project cost $4.7 billion. NES Global,

Kirkuk Iraq DOD, DOE,MOE 2005

Construction Manager, Mechanical/Techinal Trainer, Siemens V94, V64 installations, Gas Turbine units

Responsibilities, Duties:

Managing Documentation, Cost, Submittals, Schedule, Budget, Safety, all Documentations to include work force of X-PATS and local work force of all mechanical, civil, structural, mechanical, electrical, and controls all equipment, chillers and boilers, turbine, compressor, pumps, pipe installation, structural steel and concrete installations and repairs, fabrication, scheduled turn-a-rrounds, contractual schedule, scope of work, Submittals, cost and budget with installations, repairs, fabrications, installations, welding protocol and procedures, boiler tube repairs, drum internal repair, valve repair, drawing reviews, preventive and predictive maintenance techniques, Turbine inspections and repairs, rotating equipment installations, hudrogen compressor rebuild, repairs, alignments, and rebuilds and repairs, construction craft personal, engineering, scope of work, pipe fitter fabrication and installations of carbon, chrome, Stainless Steel pipe to include all hydros, cleaning and lay up, pipe welders, structural installations, civil excavations, material allocations and purchase, budget, change orders, cost control, sub’s, material purchase, and deliveries, submittal review, manpower allocations, scope of work, spec’s and pipe and welding codes AWS, AWI, and QAQC for all pipe installations, fabrications, repairs, replacement, tube repairs, replacement, exchanger repairs, structural support replacement, repairs, Pipe bridge repairs, Pneumatic reinstallations, tank repairs, DI water pump replacement and rebuilds, valve repairs, MOV replacement, pumps rebuilds, repairs, replacement, (feed water, recirc, condensate) exciters drives, turbine, controls, peck installations testing and commissioning of all installations, water purification and treatment facility, generator, installations, servo valve installations, electrical installations, compressors, boiler, plumbing, steel fabrications and equipment installations. Alignments, documentation of weld mapping, QA/QC acceptance.

Granite Services / Baghdad Iraq, DOD,DOE, MOE 2004 Mechanical Manager,

Fossil fuel Industry restoration, GE, Bechtel

Responsibilities, Duties:

Managing, X-Pat Engineers, local work force insuring installations, schedule, budget, cost, manpower, safety, submittals, Doc control, red line drawings, equipment repairs rebuild and commissioning of installation mechanical pipe, tank farm re-installations, fabrications and repairs, pipe supports, fabrications and repairs on heavy wall chrome pipe, valve repairs and replacement, pump repairs and replacements, Generator, turbine, hydrogen compressor, piping, pipe supports, bag house filter house. Commissioning all rotor, stator, oil dams, splash, vibration probes, gas inlets, alignments, seal, gear, drive and pump rebuilds and installations, alignments, commissioning and startup procedures for fossil fuel GT, CT and Steam driven turbine units, scope of work, spec’s, coordination of work material, schedule, QAQC, educating craft personal of care and custody of correct pipe installations, supports, hydros, cleaning, chemical flush, pigging, and air blows, welding procedures, bearing, gear, installations, shaft care, pump repairs, preventive maintenance, predictive maintenance. Time line improvements, manpower allocations, and Site Safety personal, setting goals for safety, policies and procedures, material procurement, staging, deliveries to site, coordination between contractors, Installations of water treatment facility, purification systems, ammonia injection system, clarifier, rake and drive, slush gates, weir plates, tube inspections. QAQC Bora-scope steam pipe, rebuild pumps, replace drives, inspect turbine, Siemens- Westinghouse Frame 4 and 7 installations and rebuilds inclusive to include structural steel repairs and installations and concrete work all types, new pour, rework, pre cast, cast in place and shot Crete, Safety implementation, safety program development, weekly safety meetings, Piping fabrications and installations, QA/QC, all walk downs to systems with P&ID and ISO’s to verify installation completion and all welds have PT, RT or X-ray, Weld mapping, weld tracking to include O&M manual turn over to client. Pipe installation, pipe flushing, hydro’s, insulation installation, Instrument installation (ABB) Valve installation, welding procedures, proper rod usage, proper heat being utilized, proper penetration of weld (wall break down), heat exchangers, compressors, product carriers, instrumentation, pumps, pump alignment, turbine alignments, setting of base, grouting, all commissioning, Installation of all gas burner piping, alignment of turbine to generator, oil flushing, seals, lifting and bearing oil. Commissioning of facility, first fire, 10 day run, and power to grid. All work recorded, Microsoft word, Excel daily for review to client Gilbert Southern/ Peter Kiewit & Sons

Construction Manager/ Northwestern Division

Billingsley Al, Baton Rouge La. Philadelphia

2X1—Calpine, 3/1 Deltak, 6X2—Nims, GE

Responsibilities, Duties:

2002—2004

Managing all craft personal, mechanical, civil, structural, electrical, controls and commissioning of total build out, scope of work, schedule, permits, cost control, manpower, safety, training, change orders, total installation fabrications, and complete repairs to include equipment installations, tank farm installations, pipe fabrications and installations, turbine installations, compressor, pumps, intake systems, alignments, plum, level and commissioning of all installed, safety, schedule, and planning, manpower, material procurement and location, training, lifting procedures, rigging procedures, mechanical applications, LOTO, welding procedures, confined space entry, hot work procedures, shift-to-shift turn over. Installing complete central plant and BOP, pumps, steam piping, condensate system, ammonia injection system, small bore and large bore heavy wall chrome pipe, tube bundles, structural erections, siding installations, drains, silencers, drums, down-commers, tank farm, water treatment plant, turbine and generator, oil feeds systems, Pneumatic lines, Managing underground and above pipe installations, excavations, back fills and compaction, hydros, and all cleaning process. Replacing MOV’s, cyclones in reactor, flare stack repairs, rework decommissions and re-commission simple cycle gas turbine, Rework rapper rods on Precipitator, installs cooling towers and commissioning. Peter Kiewit & Sons, 1995 -2002

HRSG/BOP General Superintendent

Installations of 3X 1, HRSG, BOP

Responsibilities, Duties:

Managing, all crafts, civil, structural, mechanical, electrical, controls and commissioning, repairs and rebuilds, scope of work, schedule, permits, cost control, manpower, safety, training, change orders, RFI log, back charges, change orders, total installation fabrications, and complete repairs to include equipment installations, tank farm installations, pipe fabrications and installations, turbine installations, refurbish, compressor, pumps, intake systems, alignments, plum, level and commissioning of all installed, safety, schedule, and planning, manpower, material procurement and location, training, lifting procedures, rigging procedures, mechanical procedures, electrical procedures, instrumentation and controls, LOTO, welding procedures, alignments, equipment repair and rebuilds, confined space entry, hot work procedures. Champion Paper Corp. / International Paper 1971-1995 Mechanical Superintendent all peripheral support equipment Multicraft mechanic, 16 years, Superintendent 7 years, Managing run time, materials, budget, manpower outages, preventive to predictive maintenance implementation. Rotating equipment, pumps, compressors, turbines, fans, vertical and horizontal pumps, double and triple suction Installing. Installations and repairs to belt conveyors, cross over, upender conveyors Tellus system conveyors, chain roll conveyors, gravity fed conveyors, DC and AC soft start systems, alignments and commissioning, training of all conveyor systems installed. Manpower allocations, schedule fulfillment, budget, cost control, RFI and change orders. Alignments for all required utilizing latest proven methods to include fingerprinting signature finger printing of first roll for analytical evaluation, pipe fitting, pipe and structural welding procedures. Managing repairs for 5 ea power boilers, producing 465# steam, 1 ea Westinghouse GT simple cycle system supplying power to operate the plant. Cost of maintenance manpower, material, estimated projected over runs and up time availabilities, budget, material procurement, deliveries, inventories, spare parts, spare equipment, manpower, safety, in house training, Managing day to day run ability to include assurances of dependability of preventive, predictive maintenance, scheduled and unscheduled outages management, personal, material procurement, Basement pumps, drives, turbines, fan pumps, compressors, head box, roll forming, line shaft, 1, 2 and 3rd press sections to dryer cans, realer to re realer, tank installations, fabrications, and repairs, pipe fabrications, installations to all process equipment. I managed a work force of 123 Multicraft mechanics, welders, pipers, millwright,, electrical, boiler makers and instrumentation in the power house maintaining 5 ea power boilers, and all equipment assisting, feed water pumps, (turbines, Elliot, Gould and Terry) Boiler internals rebuild, replacement, from traveling grates to percips. EDUCATION

High School ---Graduate

Calhoun Community College--- Associates Construction Management 3.29 GPA Calhoun Community Vocational College Degree, Welding, Certified pipe Welder CERTIFICATIONS & GENERAL SKILLS

Journeyman Pipe Fitter 4 year apprentice program

Journeyman Millwright 4 year apprentice program

Certified Pipe Welder 2 year degree

Level 2 Vibration Analysts 2 year degree

NCCER Certified

OSHA 10, 30-hour

Accident Investigation

Adult, child & Infant CPR,

AED Certified

CDL (A), Licenses



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