`

LALSYAMNATH.V.J

Application Engineer CAE

098********

addf59@r.postjobfree.com

Brief

Application Engineer CAE carrying work experience with major OEM in various sectors and providing Corporate CAE training in HYPERMESH 1. Mission: To support VSSC by providing best class solutions to achieve their objectives as per current market scenario.

Professional Experience

Working as Application Engineer at VSSC on contract from 01-04-2019 to present

Worked as Project Senior Engineer CAE from 04-01-2016 to 31-03-2019 at INCAETEK,TVPM

Worked as Project Lead Professional from 19-11-2008 to 30-08-2013.Expertise in vehicle body Finite Element Modeling (FEM), Integration [Weld / Bolt / Adhesives, Joints, Connectors] and creating Analysis input decks for Crash Analysis using Hypermesh, & LS-Dyna

Worked as Service Manager in Hero Honda service station from 2007 Jan to 2008 May Highlights

• Project Management of Automotive Design & Analysis Projects

• Training for team members and newly joining employes.

• Finite element modeling and Assembly of Full vehicle model for LS-DYNA&NASTRAN

• CAE for Crash & Durability in Automotive structures

• Establishing Project Management framework for efficient execution of projects

• Analyzing and Streamlining Operations to Increase Productivity

• Establishing Project performance management guidelines. Project details

• Client: Major Japanese Automobile OEM

• My Role : Project Lead.

FE-modeling and Assembling of Automobile components.

• SAFETY CRASH SIMULATIONS [Front, side, rear and pedestrian impact]

`

With Ls- Dyna profile.

• Connection [Welds, Bolts, Adhesives, springs, Joints etc.] Project Lead for following Projects:

1. FEM of Full Vehicle Body for Crash analysis.

2. FEM of Under-Body, Upper-Body, Rear, Front & Side Assemblies. 3. FEM of Door, Roof, Hood and Tail Gate Assemblies. 4. FEM of Battery of electric vehicle

5. FEM of Door Trim, Instrument Panel and other plastic parts. 6. FEM of Headlamp.

7. FEM of HVAC.

8. FEM of Front & Rear Bumper

9. 3D FEM of Seat assembly & steering column using solid (hexa & penta

) element

• Preparing final deck file & checkrun in LS-DYNA. Project details: FE Modeling of Full vehicle body(BIW) The scope of the project involves

Simulating crash test by creating high quality mesh with most restrictive Scope criteria, clearing penetrations with inter components & adjacent components, making all the connections & joints and preparing the final deck file after doing Checkrun in LS-Dyna.

• Studying the basic CAD geometry which includes function of that component, understanding its adjacent components, checking CAD level penetration & making query, if any.

• Dividing CAD among members explaining quality & modeling method

• Meshing is done as per client requirement .

• The modeled components are then assembled together. Geometry Description check is once again done and then checked for penetration using ANSA.

• Assigning correct PID’s, material & properties.

• Making connections- beam, beam by PID(spot), NRB(bolt),discrete

(springs).

• Error check is conducted.

• Preparing final deck file by conducting checkrun in LS-DYNA. Environment Hypermesh & Ls-Dyna

`

Project details: FE Modeling of FRONT & REAR DOOR(includes Hinge,Latch,Regulator,Striker

& Handle)

(CLOSURES)

The scope of the project involves

Simulating crash test by creating high quality mesh with most restrictive Scope criteria, clearing penetrations with inter components & adjacent components, making all the connections & joints and preparing the final deck file after doing checkrun in LS-Dyna.

• Studying the basic CAD geometry,its adjacent components, checking CAD level penetration & making query to the client, if any.

• Meshing is done as per client requirement .

• The modeled components are then assembled together. Geometry check is once again done and then checked for penetration using

• Assigning correct PID’s,Materials & Properties

• Making connections- beam & RBE2

• Making joints- Revolute, cylindrical,& translational joints.

• Error check is conducted.

• Preparing final deck file by conducting checkrun in LS-DYNA Environment hypermesh & Ls-Dyna

Project details: FE Modeling of INSTRUMENT PANEL,

DOOR TRIM & OTHER PLASTIC PARTS.

The scope of the project involves

Simulating crash test by creating high quality mesh with most restrictive Scope criteria, clearing penetrations with inter components & adjacent components, making all the connections and preparing the final deck file after doing checkrun in LS-Dyna.

• Studying the basic IP CAD geometry,its adjacent components, checking CAD level penetration & making query, if any.

• Meshing is done as per client requirement .

• The modelled components are then assembled together. Geometry check is once again done and then checked for penetration in Description

•

•

•

•

ANSA and Hypermesh

Assigning correct PID’s,thickness,Materials & Properties Making connections- NRB(bolt)

Error check is conducted.

Preparing final deck file by conducting checkrun in LS-DYNA Environment Hypermesh & Ls-Dyna

`

Project details: FE Modeling of FRONT & REAR BUMPER.(GISOU) The scope of the project involves

Simulating crash test by creating high quality mesh with most restrictive Scope criteria, clearing penetrations with inter components & adjacent components, making all the connections and preparing the final deck file after doing checkrun in LS-Dyna.

• Studying the basic CAD geometry,its adjacent components, checking CAD level penetration & making query, if any.

• Meshing is done as with most restrictive criteria as per client requirement .

• The modelled components are then assembled together. Geometry Description

check is once again done and then checked for penetration using ANSA and Hypermesh

• Assigning correct PID’s,thickness,Materials & Properties

• Making connections- NRB(bolt),beam,descreet(Springs)

• Error check is conducted.

• Preparing final deck file by conducting checkrun in LS-DYNA Environment Hypermesh & Ls-Dyna

Project details:3D FE Modeling of SEAT Assembly using Penta and hexa element The scope of the project involves

Simulating crash test by creating high quality 3D mesh with most Scope restrictive criteria, clearing penetrations with inter components & adjacent components, making all the connections & joints and preparing the final deck file after doing Checkrun in LS-Dyna.

• Studying the basic CAD geometry which includes function of that component, understanding its adjacent components, checking CAD level penetration & making query, if any.

• Dividing CAD among members explaining quality & modeling method

• 3D Meshing is done with hexa, penta or tetra element as per client requirement .

Description • The modelled components are then assembled together. Geometry check is once again done and then checked for penetration using Hypermesh & Hypercrash.

• Assigning correct PID’s, material & properties.

• Making connections- beam,NRB(bolt),descreet(springs) & joints.

• Error check is conducted.

• Preparing final deck file by conducting checkrun in LS-DYNA.

`

FEA software known:

• HYPERMESH V19.0,V17.0,

• HYPERCRASH

• HYPER VIEW

• VISUAL CRASH DYNA

• LS DYNA

• NASTRAN

Industrial Exposure:

Popular Vehicles and services, Thiruvananthapuram. Attended an on job training as part of the course on Certification in Automobile Service Engineering (New Generation Cars).

Academic Profile:

Percentage/

Courses University Institution Year

CGPA

M-Tech Kerala University S C T College of 8.02/10 2013-2015 Machine Design Engineering,

Pappanamcode

B-Tech Kerala University TKM College of 60% 2006

Mechanical Engineering, Kollam

Kerala

Plus Two Higher Secondary Govt. Model H.S.S 57% 2001 Examination Thiruvananthapuram

SSLC Board of Public V.P.S.H.S.S.Venganoor 64% 1999 Examination Thiruvananthapuram

Kerala

Certificated Courses:

• Master Programme in Product Development with CAD/CAM/CAE in Central Institute of Plastics Engineering & Technology (CIPET), Chennai.

`

• Automobile Service Engineering from School of Automobile Engineering, M/s Popular group, TVPM

Personal Profile:

Name : LALSYAMNATH.V.J

Date of Birth : 01.06.1984

Nationality : Indian

Sex : Male

Languages Known : English, Hindi, Malayalam.

Extra curricular Activities:

• Participated in science fair (state level) for project work held at Palakkad during 1999.

• Member in organizing committee of MEXSYM 06 national level programme conducted in TKM college of Engineering, Kollam.

• Won Prize in arts fest (OPERA – 05) pencil sketching. Interests:

• Pencil Sketching, Playing Cricket, Listening to Music. Reference:

Mr. Aneesh Raj O S

Project Manager,

DSI Technologies Ltd,

Trivandrum, Kerala

Mobile : 098********

LALSYAMNATH.V.J

Contact this candidate