Resume

Sign in

Welder Welding

Location:
Chennai, Tamil Nadu, India
Salary:
20,000 to 25000
Posted:
May 24, 2020

Contact this candidate

Resume:

RESUME

QC Welding & Painting Inspector

M.MUTHUKUMAR

No.203, Muthaliyar Street,

VERAKKAN, SALIPPERY POST,

NANNILAM TALK -610105

THIRUVARUR – DIST,

TAMIL NADU, INDIA

Mobile: +91-739******* (INDIA)

E-mail:addeb1@r.postjobfree.com, addeb1@r.postjobfree.com

Passport No: S4680412 (ExpiryDate:01.04.2028)

PROFESSIONAL PROFILE

Quality Control Welding Inspection field, I am having 14 Years’ Experience in Oil & Gas, Industrial in Gulf and India.

Codes familiar with: ASME SEC IX, ASME SEC V, ASME SEC II,ASME SEC VIII DIV-I, ASME B31.3, ASME B31.4, ASME B31.8, API 1104, API 650 & AWS D1.1 etc.& Client Specification PDO, OGC, ORPIC & Shell DEP

Material Worked with: Carbonsteel ASTM A106 Gr.B, ASTM A333 Gr.6 Low temperature carbon steel (LTCS),Stainless Steel ASTM A312 Gr.316,Gr.A316L,Duplex Stainless Steel (DSS)ASTM A790 UNS 31803,Super Duplex Stainless Steel (SDSS) ASTM A790 UNS 32750 & F53,UNS 32760 & F55 .

Pipeline :ISO 3183 Gr.L290, L360, L415& L460 & Hot tapping MSS SP 75, Grade WPHY 52 Split tee (sleeve)& ASTM A350 LF2

QUALIFICATION

Diploma in Mechanical Engineering.(2003-2005)

SAUDI DRIVING LICENCE : 230******** (EXP : 23-05-2016

CSWIP3.1 Welding Inspector -380399 (Date of expiry:01.07.2024)

BGAS-CSWIP Painting Inspector-366177

ASNT Level II:

Liquid Penetrant Testing.(Certificate No:3911, Exp : 26.08.2020)

Magnetic Particle Testing. (Certificate No:3911,Exp:26.08.2020)

Ultrasonic Testing. (Certificate No:3911, Exp:26.08.2020)

Radiographic Testing. ( Certificate No:3911, Exp:26.08.2020)

SAFETY TRAINING & TECHNICAL COURSE

oISO 14000:2004 & OSHAS 18001:2007 CERTIFICATE NO: VCS/AC/13/343

oH2S Awareness and Escape Course by Petroleum Development of Oman (PDO)

EXPERIENCE IN GULF

COMPANY : GULFPETROCHEMICALS SERVICES & TRADDING LLC, OMAN

CLIENT : PDO, OXY & OMAN OIL

POSITION : QC WELDING INSPECTOR (APPROVED)

PERIOD : March 2013 TO April 2019

1).PROJECT : ENGINEERING PROCUREMENT CONSTRUCTION CONTRACT (EPCC-BHAJA)

CLIENT : Petroleum Development of Oman

PERIOD : JANAURY 2015 TO TILL DATE

2).PROJECT : ANBAAR/Abqeek Pipeline 6"X10 mm,5.5 km ISO 3183 L360

CLIENT : Petroleum Development of Oman

PERIOD : Nov 2018 April 2019

2).PROJECT : ENGINEERING PROCUREMENT CONSTRUCTION CONTRACT (EPCC-BHAJA)

CLIENT : Petroleum Development of Oman

PERIOD: JANAURY 2015 TO TILL DATE

3).PROJECT : MOL-BVS MODIFICATION (HOT TAPPING) 28”– 4 NOS (EPCC-BHAJA)

CLIENT : Petroleum Development of Oman

PERIOD : Jan 2018 TO Nov 2018

4). Project : SADAD Dehydration tank piping accessories installation (Dia24",16",12", 6"&4")

CLIENT : Petroleum Development of Oman

5).Project : HAWQA Infield header project - 8" P/L FBE-coated (internal)-22 Km pipeline

CLIENT : Petroleum Development of Oman

6). PROJECT : ENGINEERING PROCUREMENT CONSTRUCTION CONTRACT (EPCC- BHAJA)

CLIENT : Petroleum Development of Oman

SHUTDOWN : SAYYALA PRODUCTION SATION

PERIOD : MAY 17th TO MAY 20th 2017(SHUTDOWN-4 DAYS)

SHUTDOWN : RIMA MAIN PRODUCTION SATION (RMPS)

PERIOD : MARCH 14th TO MARCH 28th 2017(SHUTDOWN-14 DAYS)

7).PROJECT : CONSTRUCTION OF GATHERING SYSTEM (Off-plot Pipeline), ABU TUBUL BLOCK 60

CLIENT : OMAN OIL COMPANY EXPLORATION & PRODUCTION LLC, OMAN.

PERIOD :JANAURY2014 TO DECEMBER 2014

8). PROJECT : EPC for Off-Plot Water Injection Development project (Pipeline & piping).

CLIENT : Petroleum Development of Oman (Amin&Nimr)

PERIOD : March 2013 TO January 2014

COMPANY : Al-Suwaiket Support Services Saudi Arabia (K.S.A)

PROJECT : Saudi Arabian Saipem (Daharan Base). (Drilling- RIG).

POSITION : QC Welding Inspector

PERIOD : October 2011 to January 2013

Duties &Responsibilities

Ensure implementation of quality control Plan, Procedure & Inspection and Test Plan (ITP)

Carrying out inspection activities with the consultant/client as per QCP/ITP requirements.

Visual inspection of pipe fit up, completed weld joint reject as per project specification and acceptance criteria of ASME B31.3, API 1104 & AWS D1.1etc.

Monitor preheating prior to commencement of welding, preheat maintenance during welding and inter pass temperature (IP) during the welding as per approved WPS.

Coordinate for PWHT of welds, Monitor the heating rate, soaking time and cooling rate during PWHT of cycle and sign the chart at specified interval as mentioned in the procedure and the reviewing of chart that cycle is successfully completed.

Coordinate with client project quality inspectors for any witness and hold point activities.

calibration of welding machine,gauges,quivers,storage ovens periodically basis

Ensure that qualified welders are being utilized according to their qualification and within their essential variable ranges.

Prepare and review daily welding reports and raise the RFI as per approved ITP

Conduct from time to time inspection to all the welder to make sure they are using correct welding electrode and filler wires against base materials during welding and as per WPS.

Check and verify welding parameters, equipment and consumables in accordance with approved WPS.

Monitor performance of the welder on the basis of radiographic inspection and promote corrective action where necessary.

Reviewed rejected radiographic films prior to repair coordinate with the welder for exact defect locations as well as the extend of repair to be done. Monitor NDE requirements during repair work.

Organize and conduct welder qualification test as per ASME SEC IX, API 1104 and client specification.

Witnessing of production weld hardness test,PMI inspection and reviewing the results according to the project specification

Pipeline inspection of all activities such as row, trenching, stringing,welding fabrication and erection of piping equipment,review of material certificates

Site Surveillance to check the construction work and give comments if necessary according to standard installation

Preparing NDT request as per the project specification & release the spools as per the requirements.

witnessing and monitoring of NDE activities according to the client specifications

Preparation of technical queries (TQ) to the client regarding to QC issue.

Conducting the tool box meeting for the welder in case of any problem raised in the job.

Issue NCR's for any deviation/violation found during inspection activities.

Ensure back purge levels for super duplex stainless steel, duplex stainless steel, stainless steel and low alloy steel using an oxygen analyser to determine the oxygen content inside the pipe during purging as per WPS.

Witness welder's qualification as per approved WPS. Issue respective cards and maintain qualification records and updating welders performance log.

Witnessing of closure weld joint (Golden Joint) and preparation of closure weld report.

Ensured all welder have their Welder qualification cards (JCC- job clearance card) prior to start welding as per project requirements.

Monitor welder repair rates and preparations of welder's weekly rejections reports.

Review test certificates of received welding consumable such as electrodes and filler wires and shielding gases to ensure its conformance with the code specification and make sure that everything are in good condition prior to use.

Ensure proper control of storage, backing, holding and issue of electrode and filler wires as per approved procedure and or manufacturer recommendation and maintain records.

Coordinating with material controller for incoming inspection of various steel materials, consumable, valves, pipe, strainers, fittings and equipments etc. with relevant documents like material test certificates. If required performing mechanical test chemical analysis in order to confirm as per project specification and relevant international codes.

Reviewing of radiographic films and review of PT,MT,RT,UT,PWHT,HT and PMI reports as per the client specification

Review piping & pipeline test package documents for NDE clearance.

Undertaking line checking through isometric drawing (ISO) and P&ID

Witnessing of hydro and pneumatic testing and knowledge about safety aspects.

directly reporting to QA/QC manager regarding the work progress and daily activities and

Compile and documents for QA/QC document control.

To carried out HOT tapping Welding (Split tee & TOR) as per client requirements.

Duties &Responsibilities (Painting Inspector)

Painting / coating inspection of steel structural works, pipeline, new building & Fire Water Storage tank.

Responsible for stage wise painting / coating inspection.

Undertake QC painting / coating activities in the work place for daily basis.

Monitor weather condition for surface preparation and painting / coating application.

Prepare “inspection & test plan” (ITP) for specific project / company requirements/ surface preparation and painting / coating procedure

Execute Painting / coating inspection work as per company / project inspection test plan.

To check and monitor all painting / coating related works and ensure all final products meet in accordance with company procedure, client requirement and international codes.

Responsible for incoming coating / painting material inspection and has to ensure whether these materials suits to meets the requirements of project specifications.

Prepare all necessary QA / QC painting / coating documents and handed over to clients review.

Review of calibration status of IMTE items.

To undertake test qualifications for spray painters, brush painter’s hydro blasters & abrasive blasters.

Co-ordinate with the paint manufacturer technical representative on daily basis.

EXPERIENCE IN INDIA

COMPANY : NEO STRUCTO CONSTRUCTION LTD.

Project : JERP (Jamnagar Export refinery Project. Jamnagar, India

Client : Larsen & Turbo Ltd.EPCC DIV

Designation : QC Welding Inspector

Duration : January 2010 to September 2011

Responsibilities:

Review and verify the project material received against the Material test certificates for Heat Numbers, Grade of material etc.

Review test certificates of Welding consumables against the relevant specification of

ASME Section II Part C.

Witness Welder Qualification Tests with client and prepare welder certificates.

Conduct Procedure Qualification test as per the welding engineer’s guidance in accordance with the approved, proposed WPS and record the variables on the PQR.

Monitor the control and issue of electrodes at stores to welders for the daily welding activities.

Preparation of Weld Map showing the extent of NDT.

Monitor during the process of welding, whether qualified welders are engaged, parameters and consumables are as per the correct WPS’s.

Weld Visual Inspection of on Plot and Off Plot pipeline.

Select spots for all Non -destructive testing

Witness Non-Destructive tests, Interpret and evaluate the test results with relevant Codes and Standards for their acceptance.

Witness Hydro test of pipelines.

Final compiling of test pack for projects and getting approved by client.

Close monitoring and analysis of welder performance analysis as per customer requirement.

Preparation and submission of monthly reports to QA Managers and to clients.

COMPANY : G.B.Engineering Pvt Ltd. Trichy, India

Project : BHEL (Fabricating boiler Accessories)

Client : Bharat Heavy Electrical Limited (South Region)

Designation : Welding Inspector

Duration : August 2008 to December 2009.

Responsibilities:

Review and verify the project material received against the Material test certificates for Heat Numbers, Grade of material etc.

Review test certificates of Welding consumables against the relevant specification of

ASME Section II Part C.

Witness Welder Qualification Tests with client and prepare welder certificates.

Conduct Procedure Qualification test as per the welding engineer’s guidance in accordance with the approved, proposed WPS and record the variables on the PQR.

Monitor the control and issue of electrodes at stores to welders for the daily welding activities.

Preparation of Weld Map showing the extent of NDT.

Monitor during the process of welding, whether qualified welders are engaged, parameters and consumables are as per the correct WPS’s.

Weld Visual Inspection of on Plot and Off Plot pipeline.

Select spots for all Non -destructive testing

Witness Non-Destructive tests, Interpret and evaluate the test results with relevant Codes and Standards for their acceptance.

Witness Hydro test of pipelines.

Inspection and exposure to welder qualification with sleeve.

Final compiling of test pack for projects and getting approved by client.

Close monitoring and analysis of welder performance analysis as per customers requirement.

Preparation and submission of monthly reports to QA Managers and to clients.

Experience in inspecting GRP and PE lining.

COMPANY : Bharakath Engineering Industries Pvt Ltd. Trichy, India

Project : Suzlon Wind Energy Base Tower Fabrication.

Client : Suzlon Wind Energy

Designation : QC Inspector

Duration : July 2005 to July 2008

Responsibilities include:-

Inspection of Fabrication and Erection as per latest revision drawing and ensure any modifications are included on “as-built’ ’drawings.

Inspection of deliveries of materials, review of material test certificates and assure that they are in accordance with the client requirements.

Proper implementation of approved WPS before, During and after welding, check and ensure all the welding parameters are within the ranges specified in WPS.

Inspection and verification of welding consumable baking and its issue records for all consumables.

Give guidelines to the welder regarding the details in the WPS.

Ensure that welding consumables are as specified in WPS and review of its handling, storage conditions and issue as per approved consumable control procedure.

Visual inspection of joint fit-up, Bevel angle, Root gap clearance by using proper gauge.

Prepare and maintain all the quality documents in accordance with client requirements.

Inspection of weld joints in stage wise according to updated standards and procedures and co-ordinate between Client and Contractor ITP.

Visual inspection of welded joints and offer for NDT activities.

Evaluation of discontinuities and accept or reject according to acceptance standards.

Preparation of inspection reports and approval from client.

Co-ordination of NDT works like RT, UT, PT & MT and give correct guidelines to the technicians to use proper methods.

Interpretation of radiographic films according to acceptance standards and review of NDT reports.

Ensure that the qualities of workmanships are strictly adhered at site.

Ensure all the inspections are carried out as per approved Contract Quality plan.

Ensure welding are properly reported and recorded as per established procedure.

Preparation of status of the process and welder performance record.

Inspecting the pipe Spools (for CS, LTCS, SS,DSS and SDSS) as per the drawing and documented same.

Prepare Line Check Report, Mechanical Clearance Report and Punch List.

Line Walk with Client for the clearance of Hydro testing.

Preparation of pressure test packages (Hydro test, Pneumatic test) for newly installed pipelines/piping.

Preparation and submission of daily site inspection/activities report.

Review/filing of materials test reports and inspection record.

Responsible for implementation of approved procedures and test plan for special processes.

Co-ordination & interpretation of non destructive testing such as RT, UT, DPT.

Issue of non conformance report based from test results or violation of a specified requirement.

Check and identify preventive and corrective actions done at site.

Classification, segregation of materials with warehouse in charge for easy identification and handling by contraction people.

Investigating on the alternative and subcontractor and material suppliers for cheaper source but confirming to all standards.

Preparation Approval of the inspection of procedures like, Hydro testing procedures, NDT procedures.

Tight quality control during construction of welding jobs.

Ensuring the attainment of the quality of works.

Clarification of Inspection and Testing Procedures.

Reporting to QA/QC Engineer/Manager.

Conduct welder qualification test and prepare welder qualification records.

Liaisons with the third party inspection agencies for all the inspection activities.

Review/filing of materials test reports and inspection record.

Ensure Equipments in use are with calibration certificates.

Perform line check, hydro testing and pre commissioning.

Preparation and attending of Punch list for erection activities.

(M.MUTHUKUMAR)

QC WELDING INSPECTOR



Contact this candidate