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Quality Mechanical Engineer

Location:
Chennai, Tamil Nadu, India
Posted:
May 22, 2020

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Resume:

DILLIRAJ. S

B.E Mechanical; M.B.A. (Operations Management)

** ***** ***.

Mobile: 91-893******* / 882-***-****

Email: addde9@r.postjobfree.com

Objective

Seeking an opportunity in an organization where I can contribute my skills as a “Lead Auditor” and use talents for my growth and the organization as well.

6. EXPERIENCE DETAILS

Work Experience : Quality Assurance Specialist/Section Head-QA & MR

M/s. Results Engineering “A Division of Results Marine Pvt Ltd

Period : From 20/05/19 to Till date

Department : Quality Assurance Department

Reporting to : CEO

COMPANY PROFILE

Industry Type : Provision of Engineering Design Service for Oil and Gas and Process industries

Customers : ONGC, CAIRN, HALLIBURTON, RELIANCE INDUSTRIES,L&T HYDRO CARBON etc.…

Certifications : ISO 9001:2015

Responsibilities

Coordinating with Certifying Body

Representing the management during certification and surveillance audits

Preparing and revising the QMS documents (namely QMS Manual, Quality system procedures and other documentations).

Ensuring the compliance of all the functions as per the ISO 9001standard.

Preparing Management Review Meeting Schedule and conducting Management Review Meetings

Preparing Audit schedules, Conducting Project Audits, Internal Audits, preparing audit reports, Raising Nonconformity reports.

Communicating to the Top Management on Quality issues / Non-conformities & Audit reports

To ensure timely closure of non - conformities identified in internal & external audits and upkeep of relevant records

Address Audit findings, initiate corrective and preventive actions request and follow up for complete closure of CAPA.

Measuring & Monitoring the process performance.

Creating ISO QMS awareness for the associates by internal trainings.

Periodical Review of Quality policy and objective

Time to time review of all the functions, to check the effective implementation of QMS

To monitor & review of QMS objectives with respect to key performance indicator.

Preparing Quality related documents for the projects

Conducting periodical quality checks.

Subcontractor qualification & validation.

5. EXPERIENCE DETAILS

Work Experience : Section In charge-QA

M/s. Toshiba- JSW Power systems Ltd.

Manali, Chennai.

Period : From 02/08/16 to 19/05/19

Department : Quality Assurance Department

Reporting to : GM - QA/QC

COMPANY PROFILE

Industry Type : Manufacturers, Refits, repairers of Steam and Nuclear- Generators & turbines

Customers : NTPC, Toshiba Japan, FL smith, Siemens etc.

Certifications : ISO 9001:2008, ISO 14001 & 18001

Responsibilities

a:ISO DOCUMENTATION

Responsible for ISO 9001:2008 to 9001:2015 certification and preparing a all the Level 1,2&3 documents with respect to new 2015 QMS requirements.

Ensuring all the quality management system process are established, implemented and maintained

Responsible for developing and administering standard operating procedures and supporting standards

b:TRAINING

Conducting ISO 9001:2015 periodical awareness training to all the employees and subcontractors.

Conducting ISO 9001:2015 internal auditor refreshment course to all internal auditors

c. COMMUNICATION TO TOP MANAGEMENT

Reporting to the top management on the QMS performance such as Balance score card,NNR,NNC,COPQ(Cost of poor quality) and quality indices ( Objective performances)

Preparing and presenting the “Quality Review Meeting ” to the top management monthly and timely closure of all MOM action points.

Preparing and presenting the “Management Review Meeting ” to the top management once in 6 months and timely closure of all MOM action points.

Responsible to collect customer feedback from the customer after successful completion of each project and reporting to top management

d. AUDIT MANAGEMENT

Preparing internal audit schedule and conducting the same to the entire organization

Responsible to timely conducting and closing the action points of ISO external audits such as surveillance and certification audits .Responsible for timely closure of CAPA ( Corrective and preventive action) for both internal and external audits.

Responsible for Vendor qualification audit and timely validation of all the domestic and international vendors for every 3 years.

Responsible for periodical QS(Quality & safety) and FPQ (First part quality) audits of the parent company TOSHIBA corporation to obtain the brand Logo of Toshiba in India

e. PROCESS CONTROL

Responsible to cross check the DR(design review) of engineering,planning and Quality control departments.

Ensuring that everyone in the organization is aware of customer requirements.

Ensuring all the company policies, procedures and work instructions are documented in a clear, simple and concise manner.

Creating Quality Assurance Plan & Inspection test plan for all the projects

Reviewing of complete project delivery documents and handing over to customer.

Interacting with third party for approval various test plans and measurement plans.

Carrying out out process checks/audits for contract manufacturers - to check out the quality and stability of manufactured product.

Analyzing the process using QC tools such as MSA,SPC etc..

f. PROCESS IMPROVEMENT

Responsible for planning and conducting SGA and DMAIC projects.

ACHIEVEMENT: Implemented ISO 9001:2015 certification,

4. EXPERIENCE DETAILS

Work Experience : Assistant Manager -QA & QC.

M/s. L&T Shipbuilding (Larsen & Toubro Group)

Kattupalli, Chennai.

Period : From 05/06/2012 to 01/08/2016

Department : Quality Department

Reporting to : GM - QA/QC

COMPANY PROFILE

Industry Type : Manufacturers, Refits, repairers of Defense & Commercial ships

Customers : Indian Navy, Indian Coast guard,Haluloffshore,DCI etc..

Certifications : ISO 9001:2008, ISO 14001 & 18001

Responsibilities

a:ISO RELATED ACTIVITIES

Responsible for Coordinating, scheduling and planning of all QMS related activities

Ensuring all the quality management system process are established, implemented and maintained.

Reporting to the top management on the QMS performance and where improvements are needed.

Responsible for inspecting all type of welding inspections

Responsible for Preparation of internal audit schedule and conducting the same for the entire organization.

Ensuring that everyone in the organization is aware of customer requirements.

Ensuring all the company policies, procedures and work instructions are documented in a clear, simple and concise manner.

Responsible for developing and administering standard operating procedures and supporting standards

Conducting awareness training of ISO 9001:2008 for all employees, Subcontractors etc..

Internal auditing on safety standards (ISO 14001 & 18001).

Responsible to prepare review inputs and conducting quality review meeting and Management review meeting and responsible to timely closure of improvement points .

b. PRODUCTION AND PROCESS CONTROL

Creating Quality Assurance Plan & Inspection test plan for ships and related equipment .

Scheduling and Carrying out internal quality audits as per plan.

Preparing complete project delivery documents and handing over to customer.

Interacting with third party for approval various test plans and measurement plans.

Carried out process checks/audits for contract manufacturers - to check out the quality and stability of manufactured product.

Maintaining all QA/QC documents

Analyzing process using QC tools.

Corrective and preventive action (CAPA) verification and closing.

Timely conducting of Process and measurement analysis using MSA,SPC etc...

ACHIEVEMENTS:

Awarded as the Top performer for the year 2015 & 2016

Implemented ISO 9001:2008 certification

3. EXPERIENCE DETAILS

Work Experience : Assistant Manager-Quality& M R.

M/s. High-temp Furnaces Ltd.,

Thandalam, Sriperumpudur..

Period : From 15/03/2011 to 04/06/2012

Department : Quality Department

Reporting to : Vice president.

COMPANY PROFILE

Industry Type : Heat Treatment furnace Manufacturer & Commercial Heat treatment

Services.

Product : Engine components, Bushes, Bearings, shafts etc.,

Process : Direct Hardening, Carbonitriding,Carburizing,Casehardening, Annealing..

Customers : GKN Drive line, Lucas-TVS, Amalgamations Valeo, SFL-Autolech.

TIDC etc.,

Certifications : TS16949:2009,ISO 14001 & 18001

Responsibilities

A.ISO RELATED ACTIVITIES

Monitoring of hardness, case depth, microstructure & assuring product conformity to heat treated parts.

Implementation &maintenance of Quality management System (TS 16949:2009)

Responsible for scheduling and conducting internal audits.

Conducting QMS awareness training for the company.

Internal auditor for manufacturing process/product audit.

SOP / WI creation and verification.

Implementation of quality auditing parameters for quality improvement & Quality Maintenance

Responsibility to Conduct daily meeting,Management review meeting and closure of all improvement points

b. PRODUCTION AND PROCESS CONTROL

Planning heat treatment loading fixtures, Production Planning & process monitoring instruments.

Preparation of initial sample inspection report for product & process validation purpose.

Taking corrective and preventive actions for any non-conformance occurs along with CFT.

C. KEY SKILLS

Exposure in ISO/TS16949: SPC, MSA,APQP, PPAP, FMEA, CONTROL PLAN, Special process Qualification.

7 QC tools

TPM (Total Productive Maintenance)

Poka-Yoke (Mistake Proofing)

Kaizen (Improvements)

5’S Techniques.

Interacting with auditors during third party audits, customer audit & subcontractor auditing.

d. EQUIPMENTS HANDLED

Micro Vickers Hardness Tester

Vickers Hardness Tester

Metallurgical Microscope

Rockwell & Rockwell cum Superficial Hardness Tester

Brinell Hardness Tester

Electro Magnetic Crack Detector

2. EXPERIENCE DETAILS

Work Experience : Senior engineer-Quality & Standards.

M/s. Chennai Heatreaters Pvt. Ltd.,

Ambattur Industrial Estate, Chennai.

Period : From 01/09/2008 to 15/3/2011

Department : Quality Department

Reporting to : Head Production & QA/QC department

COMPANY PROFILE

Industry Type : Heat Treatment Services

Product : Engine components, Bearings, shafts etc.,

Process : Direct Hardening, Carbonitriding, Carburizing, Casehardening &

Induction hardening.

Customers : Delphi-TVS, Stanadyne Amalgamations, Rane, TIDC etc.,

Certifications : TS16949:2009

Responsibilities

a. ISO RELATED ACTIVITIES

Monitoring of hardness, case depth, and microstructure& assuring product conformity to heat treated parts.

Implementation &maintenance of Quality management System (TS 16949:2009)

Internal auditor for manufacturing process/product audit.

SOP / WI creation and verification.

Implementation of quality auditing parameters for quality improvement &Quality Maintenance

Preparing internal audit schedule and conducting the same to the entire organization

Responsible to timely conducting and closing the action points of ISO external audits such as surveillance and certification audits .Responsible for timely closure of CAPA ( Corrective and preventive action) for both internal and external audits.

b. PRODUCTION AND PROCESS CONTROL

Planning heat treatment loading fixtures & process monitoring instruments.

Preparation of initial sample inspection report for product & process validation purpose.

Taking corrective and preventive actions for any non-conformance occurs along with CFT.

c. Skills

Exposure in ISO/TS16949: SPC, MSA,APQP, PPAP, ISIR, FMEA, CONTROL PLAN, Special process Qualification.

7 QC tools

TPM (Total Productive Maintenance)

Poke-Yoke (Mistake Proofing

Kaizen (Improvements)

5’S Techniques.

Interacting with auditors during third party audit and customer audit& auditing

Sub-contractors Qualification

Achievements

Implemented ISO/TS 16949:2002 for the company & also implemented the revised edition of ISO/TS 16949:2009.

1. EXPERIENCE DETAILS

Work Experience : Engineer- Production & Quality

M/s. Sun Auto Parts

Ambattur Industrial Estate, Chennai.

Period : From 15/05/2007 to 28/08/2008

Department : Production & Quality Department

Reporting to : Managing Director

COMPANY PROFILE

Industry Type : Manufacturing Auto Ancillaries

Product : Swivel nut, shafts, flanges, etc.,

Process : Machining.

Customers : Wonjin auto parts, Lucas TVS, etc.,

Certifications : ISO 9001:2002

Responsibilities

Internal auditor for manufacturing process/product audit.

SOP / WI creation and verification.

Implementation of quality auditing parameters for quality improvement & Quality Maintenance

Timely producing of all the new components as per the customer requirements

Inspection and approval of all the newly produced components

Implementation & maintenance of Quality management System (ISO 9001:2002)

Achievements

Implemented ISO: 9001:2002 standard.

Education

Completed Executive MBA in Operations Management through Madras University

2003 – 2007 B.E in Mechanical Engineering from Sriram Engineering (Affiliated to Anna University) with 70%

2001 – 2003 HSC from ICF Silver Jubilee Matriculation Higher Secondary School with 68%

2000 – 2001 SSC from ICF Silver Jubilee Matriculation Higher Secondary Schoolwith69%

IRCA(International registrars of certified auditors) approved Qualified Lead auditor for ISO:9001:2008 and ISO 9001:2015 through the certification body “ BUREAU VERITAS” and TUV-NORD.

Qualified internal auditor for ISO 14001 & 18001. Qualified internal auditor for Environmental management systems (EMS) ISO 14001 &Occupational, health,safety (OSHAS)ISO18001

Qualified internal auditor for TS 16949 through BUREAU VERITAS”

Project

Failure Analysis of Spiral Gears in Truck Engines in ASHOK LEYLAND for the period of three months

Inplant Training

Delphi-TVS Diesel Systems Ltd.(Mannur) for a period of 2 weeks.

Integral Coach Factory (Chennai) for a period of 10 days

Railway Carriage & Wagon Works (Perambur-Chennai) for a period of 10 days

Personal summary

Fathers name : K. Sundararaj

Date of birth : 12/06/1986

Permanent Address : NO 57/16 Flat no. f1, SrishasGowri Apartment,

Rangasayee Street,

Perambur, Chennai-11.

Nationality : Indian

Marital Status : Married

Date:

Place: Chennai

(Dilliraj.S)



Contact this candidate