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Lead Mechanical Engineer

Location:
Greensboro, NC
Salary:
110,000
Posted:
May 19, 2020

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Resume:

SUNNY EDELLI, PMP®, M.S

540-***-**** Greensboro, NC 27403 addbpy@r.postjobfree.com LinkedIn Profile

PROFESSIONAL SUMMARY

Over 10 years of work experience as Mechanical and Electrical Wiring Harness Design Engineer with a background in mechanical, electrical, and aeronautical engineering as well as project management. In possession of strong communication, leadership, technical skills gained through professional experience being an engineer and a specialist in Automotive Wiring Harnesses field.

WORK EXPERIENCE

Alten (Volvo Trucks On-Site) - Greensboro, NC October 2018 - April 2020

Lead Mechanical / Wiring Harness Design Engineer

●Developed, Packaged and Released low voltage electrical wiring harness assemblies routing solutions using cad modules. Defined EWIS for harness families based on Electrical Component positions, cab mechanical environment and manufacturing requirements using CATIA V5, ENOVIA and PDM Link.

●Established and secured extra 30% bundle diameters space considering future growth for autonomous vehicles which avoids huge design change costs to parts.

●Implemented high level architecture and harness installations feasibility studies, proposed sub assembly solutions for various harnesses families which immensely reduced Manufacturing production time and costs by 20%.

●Accomplished common mechanical components and electrical harness layouts for Volvo, Mack brands highway vehicles resulting in large manufacturing cost reductions by 30%.

●Conducted continuous improvements to Build quality into products meeting requirements decreasing substantial design change requests, optimizing wire bundle diameters, preventing damage, minimizing noise vibration and harshness effects.

●Coordinated with suppliers to achieve Design for Manufacturability reducing lead times, costs, and assembly complexities.

●Collaborated with various engineering groups such as electrical wiring harness release, electrical components, systems architecture, electrical schematics, vehicle engineering departments and Tier1/Tier 2 suppliers by establishing professional relationships.

●Led design reviews and follow ups with cross functional teams to resolve and enhance physical integration of new and modified wiring harness routes across products.

●Designed and optimized mechanical components to adapt and ease wiring harness installations into vehicles. Earned knowledge in Saber wiring harness 2D design viewer tool to read drawings.

Alten (Volvo Trucks On-Site) - Greensboro, NC October 2015 - September 2018

Senior Mechanical / Wiring Harness Design Engineer

●Created and Released Installation drawings and cad modules for Electrical Wiring Harnesses and related brackets for Volvo and Mack Face Lift Projects using CATIA V5, ENOVIA and KOLA.

●Provided routing clipping and Installation solution for Volvo Telematics Gateway systems and Project Modification requests related to third party Vendor System cables such as Qualcomm, Bendix fusion and People Net across Volvo and Mack products.

●Gained vehicle and product launch experience, resolved harness build issues, and released technical solutions into system for face lift projects.

Alten (Volvo Trucks Off-Site) - Greensboro, NC June 2014 - September 2015

Mechanical Engineer

●Produced Assembly Requirement Drawings for facelift projects of Volvo and Mack trucks.

●Performed geometrical architectural studies for vehicle components, designed interface documents and documented issues using CATIA V5 and ENOVIA.

●Executed and presented CAD feasibility study of IMMI Rolltek seats, Main A/C Pipes and Cab Heater Lines with its related environment for Mack Trucks to achieve Cummins engine installation with minimal changes to components using CATIA V5 and ENOVIA.

EDUCATION

Master of Science - Mechanical Engineering - Florida Institute of Technology, Melbourne, FL - Dec 2013

Bachelor of Technology - Aeronautical Engineering - JNTU, Hyderabad, India - June 2009

PROFESSIONAL SKILLS

●Design for assembly, corrosion prevention, strength, materials, prototype builds, vibration, durability, CAE analysis, Electrical Systems.

●Mastery of Microsoft Office programs (Word, Excel, PowerPoint, One Note, Outlook)

●ECN’s, ECR’s, engineering drawings, wiring harness drawings, part structuring, JIRA.

●Active listening, Adaptability, Conflict management, Negotiation, Leadership, Decision Making, Facilitation and Problem-solving abilities.

LANGUAGE COMPETENCIES

●English: fluent (speaking, reading, writing, listening)

●Hindi: fluent (speaking, reading, listening); basic (writing)

●Telugu: fluent native language



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