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Mechanical Engineer Design

Location:
Canton, MI
Posted:
May 18, 2020

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Resume:

MADHU

THOTA

Product Design Engineer

Canton, MI 48187

adda9r@r.postjobfree.com

+1-248-***-****

•Mechanical Engineer with strong passion to work in the areas of Engineering design for Automotive and Industrial products.

•9+ years of professional experience in working with Tier-1/OEMs in Design and development of Automotive products.

•Solid Command in CAD softwares like Catia V5, UG NX, Solidworks and 2D/3D tolerance stackup analysis using 3D softwares such as Siemens Vis VSA using GD&T techniques per ASME Y14.5 2009.

•Expertise in Injection Molding, die-Casting, Machining, Tooling and Sheet metal fabrication.

•Well-developed communication, analytical and problem-solving skills, self-starter, result-oriented team player with ability to manage multiple tasks simultaneously.

Competencies

•Design: UG NX • Catia V5 • SolidWorks • Creo • TeamCenter

•Engineering: DFM • DFA • DFMEA • DRBFM • DVP&R • DFSS • PPAP • GD&T • Six Sigma

•Analysis: 3D/2D Tolerance stackup • Vis VSA • FEA

•Processes:Injection Molding • Casting • Sheet metal• Machining

•Materials:Aluminum • Steel • Engineering Plastics • Lubricants • PCBs • FFCs

WORK EXPERIENCE

Product Design Engineer

BCS Automotive Interface solutions - Farmington Hills, MI

August 2016 to Present

•Designed and tested Turn Signal and Gear Shifter switches for GM and Ford programs for SCCM modules.

•Developed crossfunctional prototypes for haptic profile generation using UG NX, which received huge applause from Customers.

•Validated Turn signal, Wiper and Clock-spring modules through CV, DV and PV tests for successful product launches.

•Conducted product design review meetings,DFMEA,PFMEA reviews with customers, suppliers and manufacturing plant engineers for successful TKOs.

•Parametric modeling,design of plastic molded parts, sheet metal parts, aluminum die cast parts and blow molded parts using CAD tools UG NX, Catia V5 & Solidworks.

•Responsible for design and development of FCA DT, GM A2XX, GEELY SCCM, Ford Clock spring and GM BEV3 program switches.

Design Engineer

Satyam Venture Engineering Services - Hyderabad, India September 2011 to July 2016

•Supported R&D and design teams of ZF for concept development using CAD tools UG NX and Catia V5.

•Responsible for design support of plastic components for switch programs such as IECP, Headlamp and window lift switch.

•Worked on 2D/3D Tolerance stackup analysis for various IECP, Complex Switches, HVAC Controls and SCCM programs.

•Creation of part level and assembly level drawings by defining GD&T for supplier quote and manufacturing purposes.

•Provide offshore support for RFQs and concept design development for various automotive Tier-1 suppliers.

Mechanical Engineer

Tata Consulting Engineers Ltd - Pune, India

February 2010 to June 2011

•Piping/HVAC layout for high raised buildings and Infrastructure projects.

•Engineering changes based on site requirements using AutoCAD.

EDUCATION

Bachelor's in Mechanical Engineering

NATIONAL INSTITUTE OF TECHNOLOGY - Warangal, India. June 2005 to May 2009

SKILLS

•Mechanical Engineering

•GD&T

•SolidWorks

•CAD

•Mechanical Design

•Creo

•AutoCAD

•CATIA

•Product Development

•Manufacturing

•Mechanical Knowledge

•Six Sigma



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