Engineer Maintenance

G.PRAKASH

Email:**************@*****.**.**

Mobile:+91-989*******

ProfileSummary:

Self-motivated,peakperformingprofessionalwith

13+yearsofprogressivesupervisoryexperienceinallphasesofthemaintenancedepartment inAutomobileandManufacturingIndustries.

Effectiveproblemsolverwhoenjoysthechallengeofgoalsandaccomplishingobjectives.

Reputationfortakingtechnical,complexassignmentsfrominceptiontocompletion.

CertifiedSixSigmaYellowBeltProfessional.

Abilitytostreamlineproceduresthatimprovesafetylevels,productivity,andcontrolcosts throughexpertisein:

TeamBuilding&Leadership

Troubleshooting

TimeManagement

PreventiveManagement

AcademicQualification:

Qualification InstituteName %ofMarks Yearofpassedout DME

Bhakthavatsalampolytechnic,

Kanchipuram

79%1Stclasswithhonors 2005

ProfessionalExperience

S.No Company Designation Place Field&Products Period 1

Hyundaisteelpipe

Pvtltd

Sr.Engineer

-Maintenance

Chennai Automobilesteelpipe 2019totilldate

2

Supamengineering

works

Sr.Engineer

-Maintenance

Ranipet Railwayrelatedequipment 2017-2019

3

Hindujafoundries

ltd.

Ass.Engineer

-Maintenance

Chennai Heavyvehicleengineblocks 2012-2017

4 TTK-LIGLtd

Supervisor

-Maintenance

Chennai Automobilerubberproducts 2007-2012

5 BrakesIndialtd

DET

-Production

Sholinghur Automobilebrakes 2005-2007

CoursesAttended:

CertifiedSixSigmaYellowbelt

SAP,BasicawarenessofIATF16949:2016QMS,5S&TPM

TypeWriting(English)

SKILLSTHROUGHEXPERIENCEON

HydraulicsandPneumaticsequipments

Aircompressor

verticalwheeloperatedgrindingmachine

MIGWeldingmachine

Hydraulicpressingmachine

Inductionhardeningmachines

specialpurposeCNCmachine

Assemblyshop(BrakeandShoeassembly)

coreshootingmachines(sandcoremaking

machine)

Cuttingmachine,

wheeloperatedshotblastingmachine(gray

castingfinishingequipment)

Paintingsystem-pressurefeedspraypainting

pumps&Blowers

Dustcollectors

Heatexchanger&Coolingtowers,

Conveyors-beltconveyor,chain

conveyor,pneumaticconveyor,

overheadconveyors

Conventionalmachines&SPM

machine

Pneumatictoolsforgrindingandload

liftingpurpose

Coldrollmile(ERW)

sococutting&chamfering,

Quenchingm/c

Colddrawbench(CDW),

Furnace(3ton/hrs)

Bucketelevators

Screwconveyors,Grindersetc.

EOTcrane(4tonsto15tons)

Agitator,attrators,washingm/c,dipping

conveyor

HYUNDAISTEELPIPE(P)LTD,Sriperumpudur,Chennai

BriefIntroduction:HYUNDAISTEELPIPE(P)LTDAsasteelmillspecializedinautomotivematerials, HyundaiSteelisheavilyengagedinthedevelopmentofnextgenerationsteelforfutureautomotive industry.theyhavenowestablishedtheone-stopproductionsystem integrating allproduction processesfromrawmaterialstofinishedproducts.

KeyResultArea:

Responsibletoensuremechanicalmaintenance,Brake-downmaintenanceandlubricationof machineryandequipment

Responsibleforpreparationofmaterialindentsforallmechanicalspare/equipmentsasper requirement

Monitorproperadherencepreventivemaintenanceactivities

Monitorandcontroldowntimeofcriticalequipment

AbilitytoconductrootcauseanalysisofBrake-downandimplementpreventiveactionto preventrecurrence

Tofollowupwithpurchase&supplierforRMGPandPR

Tofollowupsafetyworkpermit.

Responsibleforperformingroutinemaintenance

Responsibleformaintaininganinventoryfortherequirementofthesuppliesandspareparts.

Apply the concepts ofLean Manufacturing such as eliminating 7 wastes Defect, Overproduction,Waiting,Nonutilizingtalent,Transportation,Inventoryexcess,Motion,Excess processing(Rework)

Maintainingallmechanicalmaintenancedocumentation.

Implement,followup5S(TQE)activitiesintheentireunitandperiodicallyauditthe5Spoints

Continuousimprovementactivities(Kaizen)atManufacturingshopfloor

Periodicallyreviewthepreventivemaintenanceactivitiesandensurethezerobreakdown

Reducethemaintenancecostthroughpredictivemaintenanceandstandardisation

IdentifyingImprovementpointstoimproveMTTRandMTBFofmachines SignificantAccomplishments:

SuccessfullyimplementedtheAutoLubricationProjectforexistingandnewmachines

Reducedthemaintenanceconsumptioncostfrom20%fortheyear

Achievedoverallbreakdownpercentagereductionfrom10%to4%fortheyear2019bymajor PMactivities.

ProductionmanpowerreducedfromLCAmethodofkaizen.

Maintenancespareslifeincreasedthroughkaizen.

SUPAMENGINEERINGWORKS,Ranipet

BriefIntroduction:SUPAM ENGINEERINGS (P)LTD takesfullresponsibilityformaximisingthe potentialofallaspectsofmaintenance,from managementtoorganizationandexecutionofallsite activities forcorrectiveandpreventivemaintenance,as wellas shutdowns,upgrades and modifications.

KeyResultArea:

Erecting,commissioning,andvalidatingthenewmachineaspertheclientrequirement

Trainthemaintenancetechnicianofourclientonpreventivemaintenancecheckpointsdaily, weekly,monthly,quarterly,Half-Yearly&Yearly.

Plannedshutdownmaintenanceactivitiesbasedontheneeds

AttendtheunplannedBreakdownmaintenanceasperthenotificationsreceivedfromtheclient end

Servicingandreconditioningoftheexistingmachinesaspertherequirements

PreventiveandCorrectivemaintenanceactionsfortherepeatedMachineBreakdown

EnsuretheKeyPerformanceIndicator’stargetsuchasMTTR&MTBF

Preparing,reviewingandapprovingthechecklistsforallmaintenanceactivities

Maintaining,recordingallthedataaspertheprocedure

Maintainingcriticalspareslist&ensuretheavailabilityofallcriticalspares.

Monitorandmaintainthehistorycardsofallmachines

SignificantAccomplishments:

Increasethemachineavailablityandreliability.

Implementedmaintenanceimprovementleadingtoareducedshiftheadcountfrom4employeesto 3

Efficientlyreducedthemaintenanceconsumptioncostfortheyear2018byimplementingvarious improvementactivities

HINDUJAFOUNDRIESLTD,Sriperumpudur,Chennai

BriefIntroduction:HindujaFoundriesisadivisionofAshokLeylandLimited.HindujaFoundriesis India’slargestfoundrygroupwiththecapacitytoproducecylinderblockandheadrangingfrom25kgs to500kgs.Fromcastingsforautomobilesandtractorstoindustrialengines,constructionequipment andpowergenerationequipment,HindujaFoundriesmeetsthestringentrequirementofdiverse segments.ItevencaterstotheexceptionallyhighstandardsofDefenceapplications. KeyResultArea:

continuingintherelievingshiftwithresponsibilityofplantmechanicalmaintenanceasshiftin charge-Mechanical.

Activelyinvolvedintheerection,commissioning,balancingandtestingofnewequipment.

Lookingafterandtrouble-shootingofmechanical,hydraulicsystemmalfunction.

Co-ordinationwithdesignandworkshopdepartmentforjobworkorderandspareparts planning.

Planning&executionofpreventive,conditionmonitoringandshutdownjobs.

Maintainingequipmenthistorysheets.

SignificantAccomplishments:

Analyzeandreducedthecycletimeforcriticalmachinesinline.

Modifiedthehydrauliclinetoreducetheoiltemperatureinsomeofmachine.

IntroductionofPneumaticpanelconceptandeliminatedbreakdownonpneumaticsystem.

Implemenedalotofkaizeninoverallplant.

Productivityincreased50%robogrindingcellthroughkaizen.

Maintenancecosttodecreasedthroughkaizen.

Productionrawmaterialconsumptiondecreasedthroughkaizen. TTKLIGLTD,Pallavaram,Chennai

KeyResultArea:

Attend Fourtype ofmaintenance(Emergencyandpreventivemaintenance,corrective maintenance,maintenanceprevention)

Correctiveandpreventiveactiontakenforabnormalbreakdownoccurrence

CheckPMsheetandactiontakenforabnormalbreakdownoccurrence

Maintainthecriticalspares

UpdationofhistorycardsandMaintenanceinstructionlists

Motivatetheengineeringtechnicianfor5sactivities

IdentifyingImprovementpointstoimproveMTTRofmachines

BreakdownAnalysisandidentifytherootcause

Kaizenactivities

SignificantAccomplishments:

Achievedzerobreakdown

Achievedzeroaccident

BRAKESINDIALTD,Sholinghour

KeyResultArea:

Operatedproductionmachinesdaily,maximizingoutput.

Carefullyfollowedoperationinstructionstoensuremachinescouldfunctionsafely.

Reportedanymalfunctiontothemaintenanceandrepairteam,fillingoutdetailedfailurereport andcontinuingworkifpossible.

CleaningofallequipmentsaspertheJHsheets

TPMJHActivities

SignificantAccomplishments:

ImprovetheproductivitythroughKiazen

WorkedinTPMJHmodelline

Achievedproduction100%

ComputerProficiency:

AutoCAD

MS-Office

PersonalDetails

Fathername : K.Gopal

Address : Kuppakalmeduvillage,Arakkonamtaluk,Velloredist-632505 DateofBirth : 02-5-1985

Age : 34

Gender : Male

Nationality : Indian

MaritalStatus : Married

LanguageKnown : Tamil&English

DECLARATION

Iherebydeclarethattheinformationfurnishedaboveistruetothebestofmyknowledge. Place: You'resincerely

G.PRAKASH

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