Shanawaz Sikandarsab Nadaf

Clemson,SC ***** 864-***-**** add8i1@r.postjobfree.com www.linkedin.com/in/shanawaz-nadaf

TECHNICAL SKILLS

SPC Six Sigma VSM SolidWorks,AutoCAD MSA Lean manufacturing JIT Minitab, SAS,R, JMP

Time studies 5S,8D CAPA Line balancing

pFMEA Quality Control RCA SAP

Certification: Lean Six Sigma Green Belt, Level II Non-Destructive Test, Product Design, SPC, Power BI,GD&T

WORK EXPERIENCE

Quality Engineering Co-op, ZF Transmissions, Gray Court, SC Aug 2019 - May 2020

Monitored and updated SPC frequency checks on machined gear parts by performing statistical analysis and achieved reduction of scrap rate by 40% with cost savings of $40,000

Saved $120,000 by researching and implementing weld monitoring system, cost-saving initiatives with reduction in lead time by 66% and streamlined fresh new approaches to long-standing problems

Analyzed packaging cost from the purchasing data to determine scrap rate and directed packaging improvement method that lowered scrap rate by 60% with cost savings of $20,000

Minimized the manual work of printing MIC by automating the process using R software to create a user form that reduced process time by 30% and trained over 100 operators of the new process

Conducted time studies on machining of gears to resolve the downtime problems monitoring OEE chart, introduced new work standards and reduced the process time by 20%

Worked with manufacturing engineers and operators to resolve downtime problems, improve operations, internal audits, maintain gear quality and safety standards as per TS16949 and ISO 9001 requirement

Supplier Quality Engineering Intern, Humanscale, Piscataway, NJ May 2019 - Aug 2019

Evaluated KPI's: quality, delivery, communication scores, SCARs, NCRs to evaluate supplier performance

Conducted FMEA on Monitor cable connector and implemented solution that prevented quality issue from customers needs with cost savings of $50,000

Inspected supplier quality issues by performing spectrophotometer testing to check color gradient of sample by creating appearance approval report

Monitored supplier-related activities surrounding process control, quality issue inspection, PPAP, APQP, engineering change management, and fulfill requirement of internal and external customer needs

Senior Design Quality Engineer, Infosys Limited, India Sep 2015 - Jun 2018

Project Clients: Mitsubishi Regional Jet (MRJ), General Electric- Alstom, Jet Aviation

Updated existing 14 gates of QC inspection checklist and prevented rework by 20% on the designed components of aircraft mid-fuselage structures

Developed rework drawing creation tool that saved time by 70% that lowered defect rate by 60% with cost savings of $30000

Created production CAD drawings of fuselage primary structures and joint parts using CATIA V5

Modelled 3D components of stop valve and control valve of an Industrial steam turbine and 2D drafted the layout drawing using SolidWorks and AutoCAD

Quality Engineering Intern, Hindustan Aeronautics Limited (HAL), India May 2013 - Aug 2013

Reduced cost of sampling by 20% and inspection time by 40% of NDT (Non-Destructive Testing) on airfoil blades without compromising quality standards and specifications

Carried out data collection, Bi-weekly OEE reports and time study on usage of CNC machine hours

EDUCATION

Clemson University, Clemson, SC May 2020

Master's degree in Industrial Engineering GPA:3.5

Bangalore Institute of Technology, India May 2015

Bachelor's degree in Mechanical Engineering GPA:3.7

PROJECT Oct 2018 - Dec 2018

Modeling and analysis of supply chain networks for bio-ethanol production

Influence of Tool Profile on Tensile strength of Friction Stir Welded Aluminium Alloy

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