Engineer Quality

Ashutosh Kashyap

Phone: 937-***-**** Email: add7ae@r.postjobfree.com Columbus, Ohio 43215 Linkedin Profile Certifications: Six Sigma Green Belt Summary

An Industrial Engineer specialized in Supply Chain Management SCM with 4.5 years of Industrial Experience in supply chain, procurement operations, inventory planning & control, logistics, demand planning, forecasting, data analytics, warehouse management, manufacturing and lean implementation. Technical Skills

BOM Visio Arena Simulation AIMMS ERP APQA MS Office R-studio Oracle SAP AutoCAD Six Sigma DOE SQL Tableau V- lookups Minitab Simio JMP Kanban Kaizen ASRS SPC JIT Solidworks Statistical Analysis EXCEL PFMEA Power BI VBA Macro Professional Experience

Industrial Engineering Intern (Supply Chain), Ohio Fabricators Co, Coshocton, Ohio May 2019- December 2019

• Analyzed and monitored the MRP forecast for the group of suppliers. Provided feedback to the SIOP process to improve the SIOP and MRP forecast. Analyzed weekly and monthly patterns to forecast business needs; resulting in reducing inventory cost by 15%

• Managed inventory of $1.4 million and supervised 3 warehouses by considering lead time, incoming/outgoing shipments and safety stocks. Ensured that warehouses comply with FIFO (first in, first out) inventory methodology. Conducted monthly ABC, VED analysis

• Conducted Warehouse management systems (WMS) distribution for shipments by considering factors: product availability, lead time, variances in packaging and transportation distance to meet customer demand. Provided scheduling support and resource allocation for process optimization

• Continually improved the performance of the team in regards to SDLC, QA, and deployment practices

• End to end communication with 3PL freight providers, optimized space utilization, FTL/LTL which reduced 24% logistics cost

• Forecasted consumer demand of 300+ products using statistical and collaborative forecasting techniques

• Identified issues with slow-moving/obsolete inventory which resulted in inventory correction of 475K and reduction of 569 SKU's

• Extracted, compiled, and tracked data, and analyzed data to generate reports. Expertise in generating graphs using MS Excel pivot tables. Extracted data from existing data source, developing and executing departmental reports for performance and response purposes by using SQL, MS Excel

• Provided weekly and monthly key performance indicators to senior management. Used KPI's to drive and aid business decisions

• Insured implementation of CAPA. Managed product planning, process planning, audits for quality control standards. Developed SOPs & WI

• Applied detailed knowledge of the MS Office product suite and various statistical and data-mining software to analyze and report on a variety of inventory related matters including: PFEP and BOM validations; obsolescence; ECN incorporations; product ordering patterns; inventory record accuracy assessments; receiving accuracy; variety of inventory control; supply chain; logistics assessments and metrics; root cause investigations

• Prepared and Executed RFIs, RFQs, RFPs to approved suppliers. Reviewed, compared and analyzed quotes, then issued POs (Purchase Order) Supply Chain Intern, McWane Ductile, Coshocton, Ohio September 2018-December 2018

• Analyzed and forecasted sales trends to ensure the inventory is adequate for customer demand. Performed time series adaptive forecasting

• Calculated EOQ, total cost and smallest quantity for the lowest price (Quantity discount) and saved around $700 per truckload

• Developed aggregate multiple product lists for single order while using tailored aggregation and reduced total cost about 12%

• Implemented Kanban in 7 departments. Identified lead time, reorder point, reorder quantity and safety stock of around 260 materials

• Reduced search time from 4 min to 1 min by implementing 5 S in the storeroom. Increased storage density 15% by utilizing vertical space

• Created a two-bin Kanban system and designed a new layout (FIFO) for gasket rotation. Maximized shelf life

• Developed a detailed vendor list for 260 raw materials. Managed and drove supplier’s on-going performance through Balance Score Card, Process reviews, Structured Problem Solving Methodology (8D) and PARETO. Assisted purchasing manager in supplier selection process Manufacturing Engineer, Mangal Sponge & Steel Pvt. Ltd., Bilha, C.G., India June 2014-May 2017

• Led a team of professionals & achieved a plant-wide CI goal of $0.5 million for the fiscal year 2016

• Consistently champion the most cost-effective solutions negotiating contracts with new and existing suppliers; efforts have played a vital role in saving company $100K in 2016 and $200K in 2017

• Increased direct labor efficiency from 38% to 49%. Increased productivity 15% by resucing non-value added tasks & processes

• Completed more than 50 kaizen workshops throughout the plant from 2014 to 2017, to reduce changeover times, improve quality, increase throughput, optimize and balance assembly line, inventory accuracy, and inventory reduction

• Reduced scrap production from 25% to 10% utilizing new production method

• Streamlined the operations of the facility by using 5S, VSM, Visual Control, Standardized Work (SOP’s), PFMEA, SPC, Cellular Layout, Kanban, JIT, Kaizen, SMED, and updated plant layout

• Develop and maintain positive relationships with vendors, OEMs, customers, and outside vendors Analyze and update Bill of Materials

(BOM), Item Routings and other key master data metrics in ERP system Quality Engineer Intern, Mangal Sponge & Steel Pvt. Ltd., Bilha, C.G., India December 2013-May 2014

• Data Analysis of monthly production data and calculation OEE, Labor Productivity, ITR, Rejection PPM, VAPCO, KPI and its reporting to higher management. Participated in the supplier qualification and selection process (APQP)

• Preparation of PPAP (Production Part Approval Process), Control Plan, Measurement System Analysis (MSA)

• Created and transfered existing Product Work Process sheets to a new format ODS (Operator job Description Sheet) Academic Projects

• Forecasting weekly sales data of 45 Walmart stores located in different regions using data mining: Walmart recruiting, USA

• Maximizing the current staff utilization to handle phone calls, patients and non-value tasks: OptQuest, Simulation, SDACC Education

Wright State University, Dayton, Ohio MS Industrial Engineering GPA 3.3/4.0 August 2017 - December 2019 Government Engineering College, Bilaspur, India B.E. Mechanical Engineering GPA 3.6/4.0 August 2010 - May 2014

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