ALEX A

* & *, Muthamman koil street, Ayanavaram, Chennai-600023, India: +919*********:

add5hc@r.postjobfree.com

A knowledgeable and experienced Chemical Engineering professional with broad experience of working in Production and Process management. I am looking for for strategic role within Chemical Industry, to utilize my analytical skills and engineering knowledge. I have well developed communication skills, strong leadership skills and have a proven ability to interact effectively with customers. I have proven ability of finding pertinent solutions to customer related problems. I am highly successful in overseeing and completing targets within the time frame and have a proven ability to work pro-actively.

SKILLS & CORE COMPETENCIES

Production & Process management

Documentation & 5’s principle

Material, Inventory & Stock Management

Cost Control Management

Finding creative solutions to customer problems

Team Management & Supervision

Excellent interpersonal and communication skills.

Conceptual ability and fast learning.

Excellent time management skills.

Great team player with creative problem-solving skills.

PROFESSIONAL EXPERIENCE

Safa Al Madinah Foam co. Al Quassim, Saudi Arabia Dec 2014 – to Present

Production Engineer

PU flexible foam production in continuous and discontinuous production of density varying from 10 to 50 kg/m3 and also complete support in development of re-bounded production.

Preparation of formulations and chemicals for foam production as per the customer requirements.

Production scheduling & planning along with the planning department as needed for the customers and also cost effective.

Evaluating & execute appropriate data as per lean techniques to identify the problems, optimization and troubleshoot.

Cost control and reduction by maximization of yield by reducing the scrap and optimization of production process.

Estimating the costs as per quality standards of departmental budget.

Maintenance and preparation of daily production report, daily stock report and also responsible for selection & maintenance of equipment.

Reviewing & checking of all process piping, pumps, compressors, valves, process parameter, process control, flow meters and all the basic process equipment used for the production.

Maintenance of stock in chemicals, materials & miscellaneous in inventory management stock (IMS) for the production.

Production manpower management and providing proper training to labours to handle the chemicals and work in the shop floor.

Accurately worked within the provisions and guidelines of the Company Quality Assurance System or that relevant to the process.

Ensuring the health and safety guidelines are followed along with the safety dept.

Maintaining the basic engineering activities along with mechanical & electrical dept. for development and maintenance of process plant.

Cipla Ltd. Bangalore, India Jun 2012 – Nov 2014

Production Chemist

Handling the manufacturing API products as per PDS/BMR/BPR and responsible for documentation of process records, equipment records, cleaning records and batch movement.

Conversant with operations of various API manufacturing equipment like reactors, centrifuges, driers, filters, etc.

Dealing with troubleshooting of API equipment to ensure continuous production and well versed with the concepts of handling inverted centrifuges.

Recovery of various solvents used in the production through distillation.

Batch requisition, batch initiating, AR number issuance from QA through production system.

Controlling manpower and achieving the production target as per schedule with proper quality and quantities control.

Ensuring all documents are up to date for self-inspection, internal and external audits.

Handling of various drugs and chemicals as per MSDS with proper safe act.

Maintaining the housekeeping as CGMP standards and maintaining the 5’s activities on the shop floor.

Knowledge of equipment qualifications, change control and validations.

EDUCATION

Sathyabama University Chennai, India Aug 2008- Apr 2012

Bachelor of Chemical Engineering

ACHIEVEMENTS

Installed RS system for proper shape and reduce the scrap by overall of maximum 8% even in low density foam.

Designed & implemented flat max technology along with the mechanical dept, without the machine suppliers and reduce the scrap by overall of maximum 10% in low density foam.

Initiated & implemented 5’s principle in the shop floor and in the daily regular activities.

Recognised from unit head for reducing the filtration time in handling of inverted centrifuges with multiple products.

Recognised for giving maximum number of suggestions to improve yield and cost reduction.

SKILLS

Software & Tool: Production System, Inventory Management system, Windows OS

Office tool: MS Office, Adobe PDF

Language(s): English (Professional), Tamil and Hindi

ADDITIONAL INFORMATION

Hobbies: Cooking

Date of Birth: 30th August, 1990

Nationality: Indian

REFERENCES

Available on request

Contact this candidate