Manager Plant

Key Skills

Profile Summary

Production Management

Quality Control / Assurance

Material Management

Audit & Regulatory Management

Project Management

Budgeting & Cost Control

Health & Safety Management

Training & Development

Performance Management

Team Building & Leadership

Result-oriented professional with over a decade of experience in Regulated Production Environment, QA/QC Management in Injection Moulding (Closure, PET Preform), PET Stretch Blow Moulding / filling, Extrusion Blow Moulding (HDPE), Planning & Control, Packaging Testing, Project Management, Lean Management, Audit & Regulatory Management, Budgeting & Cost Control and People Management.

Directing productive cross-functional teams using interactive and motivational leadership that spurs people to willingly give excellent results. Number of staffs managed (Direct staffs- 12 & Indirect staffs- 118).

Expertise in production, planning & control with key focus on top line & bottom line profitability by monitoring optimal utilization of resources.

Skilled in monitoring the overall functioning of processes, identifying improvement areas and implementing adequate measures with using lean management tools to maximize customer satisfaction level.

Hands-on experience in appraising the prevalent machines / processes, identifying loopholes if any and undertaking result-oriented measures for alleviating them and documenting the same.

Pivotal in managing Customer/ Consumer complaints by investigating, liaising with suppliers / customers & suggesting suitable corrective actions to minimize / eliminate complaints.

An enterprising leader with skills in leading personnel towards accomplishment of common goals.

Career Timeline

Certifications

ISO 9001:2015 Lead Auditor (QMS),

ISO 13485:2016 Lead Auditor (MDQMS),

ISO 14001:2015 (EMS),

ISO 22000:2018 (FSMS), HACCP

Integrated Waste Management,

Six Sigma Yellow Belt,

Six Sigma Green Belt,

AIBI Lead Auditor, cGMP

Education

Pursuing: Course of Graduate Diploma in Packaging technology from Indian Institute Packaging (IIP), Mumbai, Autonomous University.

2008: Post Graduate Diploma in Plastic Processing & Testing (PGD–PPT) from Central Institute of Plastics Engineering & Technology (CIPET) Haldia (West Bengal) - ISO 9001-2000 Certified, NABL Accredited Institute and Under the Chemistry & Fertilizer Dept.; Govt. of India.

2006: B.Sc. (Bio-chemistry) from Vidyasagar University, West Bengal.

Computer Course from International Certified Organization IBM and CIPET (Central Institute of Plastics Engineering & Technology).

Soft Skills

Work Experience

Since Sep’10 with Almarai Company Limited, Riyadh, Saudi Arabia

Presently designated as Production Manager in Manufacturing Department (Injection / Blow Molding Plant)

Growth Path:

Sep’10 to Apr’13: Plastic Technologist (Blow Molding Plant-2),

Apr’13 to May’17: Asst. QA Manager in Packaging Quality Assurance Department (Central Processing Plant-1),

May’17 to Sep,19: Production Manager in Manufacturing Department (Blow Molding Plant-2 & 3).

Role:

Creating and sustaining a dynamic safe environment that fosters the development opportunities and motivates the high performance amongst the team members.

Planning day-to-day strategies, production planning & schedules, along with resource allocation for optimum output.

Developing relationship with stakeholders while keeping stakeholders informed of progress and issues in order to manage expectations on all project requirements and deliverables.

Instituting production supporting & schedules, along with resource allocation for optimum output on daily basis.

Following Standard Operating Procedures, manuals & work instructions for production operations for the unit.

Reducing rejection level (LIP) & rework through continuous upgradation of quality circles to observe better compliance in line with changing customer requirement. Identifying scope for technological changes to enhance productivity & line efficiency.

Establishing quality standards, implementing stringent quality control systems for machine shop & assembly.

Directing the Blow Molding Plant financial aspects so as to maintain expenditure within budgetary allocation.

Making sure:

o100% compliance with agreed quality standards & audit targets.

oBlow molding plant H&S programs are in place and agreed with H&S manager.

oManagers within area of responsibility comply with the training calendar and release staff for training as necessary and requested for training.

oStrategy/plan is in place to reduce manpower turnover thereby improving staff retention programs.

oStaff awareness of quality systems e.g. ISO 9001, 22000, cGMP, HACCP and Food Safety standards, AIBI Standard.

Reviewing:

oService levels agreement and confer with internal & external customers for deviation if any.

oNCN’s with internal & external customers on a monthly basis and resolve issues.

oHealth and safety performance such as risk assessments, safety initiatives, safety audits etc.

Previous Work Experience

Apr’10 to Aug’10 with Surat Beverages Pvt. Ltd., Daman

Production Engineer

Nov’08 to Mar’10 with Cello Plastotech Ltd. (ISO-9001:2015), Somnath, Daman (U.T.)

Shift Engineer

Sep’07 to Oct’08 with Kriti Industries (India) Ltd. (ISO-9001:2015), Indore (M.P.)

Shift Supervisor

Technical Purview

Injection Molding

Engel (180), Husky XL 300 P

Krauss Maffei, L & T Demag (60 to 300 Tons)

EKOU (80 to 330 Tons), Ferromatic Milacron Sigma & (180 T), Omega (150 to 450 Tons)

Injection Stretch Blow Molding

ASB PB 85 16/4

Krones Contiform, Sidel.

Extrusion Blow Molding

Uniloy Milacron R Series, Liberty

Labeling & Filling

Graham Packaging Machine, Finpack (Shrink Sleeving),

Krones Contiroll, Fogg, Dawson.

Material Managed

PP, LDPE, HDPE, PET, RPVC, ABS, SAN, GPPS, PC, POM,

NYLON etc.

Testing Equipment Managed (Usage & Calibration)

MFI Tester, Tensile Tester, CBC Tester, HDT Tester, Impact Tester, Opacity Tester, Top Load Tester, Torque Tester, COF tester, Polariscope, Hot wire bottle cutter.

Various measuring equipment’s (Micrometer, Vernier caliper, Thickness & height gauge, Magnamike etc.)

Personal Details

Date of Birth: 22nd February 1986

Passport No.: T8468801,

Permanent Address: 1202, 2 No Bachar Para Road near Sabuj park Club, Kolkata, Pin-700063, West Bengal, India

Languages Known: Bengali, English, Hindi & Arabic

References

Mr. Hanumantharaya Kadhamuddhi

linkedin.com/in/hanumantharaya-kadhamuddhi-b4652438

Manufacturing Manager Almarai Company Limited (UAE)

Mail Id: adczio@r.postjobfree.com

Contact number +971*********

Mr. Badr Alarajah

Manufacturing Manager (Plastics)

Blow Molding Plant (CPP-1), Almarai Company Limited, Riyadh, Saudi Arabia.

Mail Id: adczio@r.postjobfree.com

Contact number +966*********

AMIT BARAN DAS

Middle to Senior Level Assignments (linkedin.com/in/amit-baran-das-646a0631)

Production Management / QA / QC/ Packaging Development

Industry Preference: Food & Beverages / Pharmaceuticals / Plastic Pkg. Manufacturing (FMCG)

adczio@r.postjobfree.com Contact number- +918*********, Skype id: amit.das86

Almarai Company Limited, Riyadh, Saudi Arabia

Surat Beverages Pvt. Ltd., Daman

Cello Plastotech Ltd. (ISO-9001:2015), Somnath, Daman (U.T.)

Kriti Industries (India) Ltd. (ISO-9001:2015), Indore (M.P.)

2010- 2019

2008-2010

2007-2008

2010-2010

Planner Communicator Problem Solver

Innovator Collaborator Team Player

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