Quality Manager
Resume:
D avid A. Johnson
**** ******* ******, ******** ****, TX 77459
adcz2t@r.postjobfree.com
www.linkedin.com/in/ david-johnson-b6626154
Quality Assurance Professional
Areas of Emphasis Quality Management Systems, Manufacturing, Production, Customer Service
Performance focused leader with more than 20 years of experience in quality management systems. Well-
developed skills in quality control, production and auditing in the manufacturing sector of the oil and gas
i ndustry. Excellent problem-solving and leadership abilities. Outstanding presentation and
c ommunication skills. K een eye for detail when it comes to developing, managing and performing
v arious quality assurance activities. Specialize in evaluating the quality of manufactured products and the
p rocesses with which such products are created.
EXPERIENCE
QA ISO 9001 Coordinator E nerflex Energy
S ystems
February 2019 - March 2020
H ouston, TX
Management of organizing, leading and analyzing audits of internal processes and procedures
t hroughout multiple departments (Sales, Procurement, Engineering, Fabrication, Paint, Assembly, etc.)
Responsible for continuous review, update and control of QMS documents such as procedures, records,
p rocess flow maps, etc.
Keep internal documents compliant with ISO 9001:2015 including but not limited to the Quality
A ssurance Manual.
Manage coordination with Customer Quality Management teams regarding quality issues, liaison
b etween them and project management for high profile projects, such as Shell Nigeria ASSA North
P roject net $250M.
Lead in non-conformance entry and reporting leading to major process improvements in non-
conformance process flow throughout the organization.
Collaborate with the Fabrication Team subject matter experts to gather valuable data in a new software
s ystem to establish crucial KPIs showing the health of the department to report back to Senior
M anagement.
Implement the final corrective action business process to finalize and eliminate the chances of
r eceiving audit findings; this process also reduced NCR closure time by 50%.
Compile and analyze data from the Manufacturing and Supply Chain process in support of annual
m anagement review meetings to present company metrics to Senior Management.
Management of quality and welding KPI communications to Senior Management during weekly
b oardwalk meetings as well as supporting the quality team in providing timely and accurate data.
Establish new data points to find notable trends of non-conformances to establish valuable KPIs to
a ssist in new process workflows
Lead Representative during ISO Certification Audits, Customer and Vendor Audits to ensure proper
d ocumentation, reporting and implementation of audit action items and opportunities for improvement.
Develop internal audit method training guidelines for the Quality department.
Coordinate all aspects audit communications with the companys main supplier base, the customers and
t he EFX quality team.
Expand knowledge in fabrication of pipe spool schematics and complex welding practices.
Q A/QC Specialist Global Stainless Supply
April 2016 - Nov 2018 Houston, TX
Assures that purchased products conform to industry specifications and other customer defined
r equirements and standards.
Prevents defective material from reaching the companys customers by implementing and enhancing
t he companys Quality Management System in a proactive manner.
Develops and implements standards and procedures for the performance of Quality Assurance,
I nspection and Testing functions according to internal and customers requirements.
Tracks and prepares reports on the companys key quality assurance metrics (error rates, DMR
c ount, etc.). Trained personnel on QA/QC procedures.
Maintains the integrity of critical quality assurance/control standards and records.
Maintains and enhances the companys QMS (Quality Management System).
Ensures maintenance of Vendors ISO 9001, PED Certificate, and Canadian Registration Number
C ertifications.
Maintains the List of Third-Party Standards.
Maintains the QA intranet site and reports related to Non-Conformance and DMR (Discrepant
M aterial Reports).
Performs internal, supplier and quality system and process audits using established audit checklists
t o understand if the requirements of the QMS are being met, and organize corrective actions as
n eeded.
Coordinates the completion of first article qualifications and incoming inspections.
Develops and implements inspection plans for incoming shipments based upon internal and
c ustomers specifications and requirements.
Inspects MTRs (Material Test Reports) per established Inspection Plans.
Generates scope-of-work documents for the assessment of the chemical and mechanical properties of
t he samples and coordinates chemical and mechanical testing of incoming materials.
Works with international and domestic suppliers to generate Root Cause Corrective Actions.
Coordinates the evaluation of Non-Conformity Reports (NCRs) and disposition of defective material
r eturns and reporting results to upper management and suppliers
Quality Assurance Manager B lueline Manufacturing, LLC
S eptember 2005 March 2016 H ouston,
TX
o Write, design and implement several aspects of the Quality Management System (QMS),
i ncluding the Quality Manual, SOPs, and operating instruction for all departments
o Spearhead the ISO9001, API Q1, 5CT, Spec 7-1 and Spec 7-2 certification process for the
f acility and maintained all certifications since 2009
o Manage and update the QMS according to changes in industry and organizational
s tandards/specifications
o Contribute to the creation of organization policies and goals by integrating Customer goals
a nd objectives
o Serve as the main contact and management representative for all ISO, API, and Customer
a udits conducted on the facility
o Implement Corrective/Preventive actions from results of audits, evaluating the
e ffectiveness of the actions, perform training where needed, and approve upon completion
r educing audit non-conformances by 90%.
o Support continuous improvement policies through risk assessment and re-evaluation of the
e ffectiveness of the QMS
o Plan and execute QMS and process audits of suppliers who provide critical processes or
s upply materials and services
o Responsible for approval and re-approval of suppliers through the audit process and
p eriodic evaluations
o Generate supplier audit reports and followed up on supplier corrective actions
o Plan, promote and organize training activities related to product quality, process
i mprovement and reliability to ensure continuous control over design, quality and
i mprovement
o Develop and analyze statistical data and product specifications to determine areas in need
o f improvement to ensure on-time delivery and customer compliance resulting in 90% OTD
a nd 30% in field non-conformance improvement
o Support Sales, Production and Suppliers by communicating Customer complaints or
r equests to ensure compliance with design requirements and overall final product quality
o Main contact for Customers to report complaints and non-conformances and responsible for
r esolving and reporting to Upper Management
Quality Control Manager B lueline Manufacturing, LLC
September 2005 - March 2016 Houston, TX
Train and manage 6 - 7 quality inspectors and achieving
o
s ignificant improvements in their productivity, accuracy and
p erformance from 80% to 90% efficiency.
o Improved overall employee efficiencies by 15%, reduced
f ield rejection rate below 1%, and achieved overall quality
i mprovement by 30% over the last 3 years based on
C ustomer KPIs.
o Maintained internal scrap rate below 3% and rework rate
b elow 5% meeting company objectives.
o Train and manage inspectors with previous experience of
u p to 20 years, many of whom became Quality Control
m anagers at other companies
o Train all employees on HSE and OSHA compliant
p olicies to ensure proper safety within the facility, resulting
i n a 0 days absence per injury
o Established the calibration department and supervise
d aily operations and keeping all instruments to the ANSI
s tandards
o Establish proposed quality and reliability expectancy of
f inished products
o Manage the non-conformance control system which
i ncludes reporting statistical data gathered as key
p erformance indicators
o Train inspectors and department managers on proper
m ethods of root cause analysis, resulting in a 75%
e limination rate of common root causes
o Manage production turnovers from day shift and night
s hift
o Consult with purchasing department about delivery status
a nd adjust department scheduling on as need basis
o Manage inspection department and machinist on proper
i nspection techniques and make sure measurements are
t aken correctly on complex products
o Evaluate and report quality performance of 25-30
e mployees throughout all departments,
o Schedule quality department on a daily basis and set
e xpectations and goals
o Support Customer engineering and inspection
d epartments for improvement of manufacturability and
s tandardization of inspection methods
o Plan and supervise Customer product modifications
o Lead production meeting for the entire facility
Quality Control Inspector Blueline Manufacturing, LLC
March 2000 September 2005 Lafayette, LA
Dimensionally inspect oilfield products with tolerances of +/- .0001 throughout production
Manage and assist the development of the facilities calibration system and tooling room
Extensive knowledge of analyzing engineering drawings, GD&T, inspection equipment,
g auging methods, and dimensional reporting
EDUCATION AND TRAINING
August 2019 ISO 9001:2015 QMS FOUNDATION AND INTERNAL AUDITOR
May 2018 - Radiation Safety Training for the Thermo Fisher Scientific NITON Analyzer, Operation,
M onitoring and Machine Maintenance
September 2015 - Lead Auditor ISO9001 Certification (DNV GL)
December 2013 API Spec Q1, Ninth Edition (2.4 Continuing Education Units)
S eptember 2012 - GD&T Certificate - 40 hours (Schlumberger)
August 2012- Lean 6 Sigma Yellow Belt Training (Schlumberger)
September 2007 API Spec Q1, Eighth Edition (1.6 Continuing Education Units)
October 2002 - A SQ Certified Inspector
May 1997 - Lafayette Christian Academy (High School Diploma) Lafayette, LA
Contact this candidate